tag:blogger.com,1999:blog-57280538340015399352024-02-19T08:49:53.207-08:00Rob's Electric GarageRobKNhttp://www.blogger.com/profile/10393983515572091688noreply@blogger.comBlogger40125tag:blogger.com,1999:blog-5728053834001539935.post-15517087130990148012013-10-14T22:20:00.000-07:002013-10-16T20:30:27.172-07:00Few Hours here and there<div style="text-align: center;">
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<b><span style="color: white;">Quick pic. update, engineer inspecting mid November</span></b></div>
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RobKNhttp://www.blogger.com/profile/10393983515572091688noreply@blogger.com0tag:blogger.com,1999:blog-5728053834001539935.post-71339199199440154902013-09-14T23:25:00.000-07:002013-09-14T23:25:32.106-07:00Same title as Last Post/Wow Back in action<br />
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<b><span style="color: white;">Times getting harder to find but things have been happening slowly, thanks if you still have the patience to keep looking so lets look. Here I have mounted sections of hard wood to the battery frames to attach the fairing panels to.</span></b></div>
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<b><span style="color: white;">Next I have made cardboard patterns for the fairing panels and then cut them out of polycarbonate, used a heat gun to soften and bend to fit the contour of the bike</span></b></div>
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<b><span style="color: white;">End up with the rough shape mounted to the bike, I'm going to make this a water tight housing.</span></b></div>
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<b><span style="color: white;">Next the rear panel which will have the ignition switch and power point for recharging, also have to cut out hole for the 72 volt DC to DC converter to fit </span></b></div>
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<b><span style="color: white;">Looking in the top</span></b></div>
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<b><span style="color: white;">The external power point for recharge, you can see the DC to DC converter as well</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiqxRySSGx9SIwZykMkBIf6LLxmrWC1CABpQMlvngfEPLdx89Nnlxj0KJGm0RiZXZJRm02Nh_TdwoTYpKoROLfH1BcEQ4gzLxoO-0OiPaeY_l0QfWJaRrxqk41hrOZgih_OSE0K7drB8lk/s1600/8.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="640" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiqxRySSGx9SIwZykMkBIf6LLxmrWC1CABpQMlvngfEPLdx89Nnlxj0KJGm0RiZXZJRm02Nh_TdwoTYpKoROLfH1BcEQ4gzLxoO-0OiPaeY_l0QfWJaRrxqk41hrOZgih_OSE0K7drB8lk/s640/8.JPG" width="480" /></a></div>
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<b><span style="color: white;">Keyed isolation and ignition switch</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEh7rXs7IvhzqHy_N6OcJpFRwzVv02Ug2BvBFaCYhpSITOa43uAlfHbzgZ3UGIim6L2v_FMUsSBF3G8AakKveUp1H9skGkVKf7JmnyJnaMN5-gCTGKrNPJKtsikC0o4mkcCZXvVq53YJldY/s1600/9.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="640" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEh7rXs7IvhzqHy_N6OcJpFRwzVv02Ug2BvBFaCYhpSITOa43uAlfHbzgZ3UGIim6L2v_FMUsSBF3G8AakKveUp1H9skGkVKf7JmnyJnaMN5-gCTGKrNPJKtsikC0o4mkcCZXvVq53YJldY/s640/9.JPG" width="480" /></a></div>
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<b><span style="color: white;">Next to build the top cover for the bike, I want a nice smooth arch so I have used "hoop Iron" with an angle iron back bone to make the supporting structure</span></b></div>
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<b><span style="color: white;">Then drilled and screwed into place this will be covered buy 1mm thick balsa wood, very flexible then fibre glassed </span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjmS2z7RczDLUfVWb6IuWu6lFIbdFjXmxHquHKFvCrcegX54HtYEzGBTGWVChP83w3RODvoB2srQtkx175iRxfFgsF3-38tcPzReQJAYg87_Tx63dZVv8Gn6j2ebJsmY8QVlor5toXFSwE/s1600/11.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="640" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjmS2z7RczDLUfVWb6IuWu6lFIbdFjXmxHquHKFvCrcegX54HtYEzGBTGWVChP83w3RODvoB2srQtkx175iRxfFgsF3-38tcPzReQJAYg87_Tx63dZVv8Gn6j2ebJsmY8QVlor5toXFSwE/s640/11.JPG" width="480" /></a></div>
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<b><span style="color: white;">Oh the smell of resin </span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjTvVVcM3bX_cinDiVpMzRE2Vg1hI1bC8P-7ExfKZ7vTxjagC3hStNSxGLeIaVjD-TBD_HF8kTmCnXbMib_4dts63o1eroDvblwG-2KsR9iAypliDHYCOpqpyTIitfD3IzXGVURiFCIgnk/s1600/12.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="640" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjTvVVcM3bX_cinDiVpMzRE2Vg1hI1bC8P-7ExfKZ7vTxjagC3hStNSxGLeIaVjD-TBD_HF8kTmCnXbMib_4dts63o1eroDvblwG-2KsR9iAypliDHYCOpqpyTIitfD3IzXGVURiFCIgnk/s640/12.JPG" width="480" /></a></div>
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<b><span style="color: white;">Back soon after this drys and I can remove and shape</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiFN27YXsHaRIUIh_AFApbzjQLfte47qmQJgrq8flxHfzllegvMMyHenVVRVnL0oiO9taFpbliCbclZft_J5lR8cZgkKfNQ93N41-iu1Nm-3sttUFdFam52Zx5_6j5KbqA1F-Kedv4qk-Y/s1600/13.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="640" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiFN27YXsHaRIUIh_AFApbzjQLfte47qmQJgrq8flxHfzllegvMMyHenVVRVnL0oiO9taFpbliCbclZft_J5lR8cZgkKfNQ93N41-iu1Nm-3sttUFdFam52Zx5_6j5KbqA1F-Kedv4qk-Y/s640/13.JPG" width="480" /></a></div>
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<span style="color: white;">Cheer,s ROB</span></div>
<br />RobKNhttp://www.blogger.com/profile/10393983515572091688noreply@blogger.com0tag:blogger.com,1999:blog-5728053834001539935.post-10744999529168711422013-07-14T02:05:00.001-07:002013-07-15T17:52:00.991-07:00WOW Back in action!<div style="text-align: center;">
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<span style="color: white;">Life can get busy and out of hand, been about 4 weeks since last work and post, Parents in and out of hospital, all sorts of drama, good news everyone's ok. So today for a few hours I got a chance to work on the bike. Going to need strong battery boxes for the 6 AGM batteries at 12 Kilos each.</span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhsXQDvDU3TJT_9TLuGeApopT7O5xn3JTsghz-Mjt-BN38YKcrhnL2z9THKaBJIXodQ5Vc8MUJX5E0R3JT-gAXeUU6XYVO_86MT09YZze04HurRPj9ZhOvJFBKMFEJRiS7sSOsPwxjDyNQ/s1600/1.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhsXQDvDU3TJT_9TLuGeApopT7O5xn3JTsghz-Mjt-BN38YKcrhnL2z9THKaBJIXodQ5Vc8MUJX5E0R3JT-gAXeUU6XYVO_86MT09YZze04HurRPj9ZhOvJFBKMFEJRiS7sSOsPwxjDyNQ/s640/1.jpg" width="640" /></a></div>
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<b><span style="color: white;">Building them up on lengths of all-thread rod, my preferred method it makes it easy to adjust the hight and spacing of components. Some time I can't get the things I plan for and have to be flexible with my construction </span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiv34-1UnYLHW92iBm7QfpHbaR2zlndsnMur0RpsvljEGGEvly28LHMmSUl2BZiirOvRMfKH7xplcl2DSJNtTV68m55a3gsXl3_CsuwazYsE2HxsjNY0pYFm5FVOKwiI3xum344jCPhoKM/s1600/2.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="640" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiv34-1UnYLHW92iBm7QfpHbaR2zlndsnMur0RpsvljEGGEvly28LHMmSUl2BZiirOvRMfKH7xplcl2DSJNtTV68m55a3gsXl3_CsuwazYsE2HxsjNY0pYFm5FVOKwiI3xum344jCPhoKM/s640/2.jpg" width="480" /></a></div>
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<b><span style="color: white;">A nut top and bottom of the frame bracket locks things into place </span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhZnJmx8oUN1EZPBjzdGiV-QkZokVAyuFAZGfvnoRelwGbIoPeowUoae2ug0fYDuNCnAy6xGe9dnhyphenhyphenZQc-EULjqB-3-fRKdTZRgtXk718FOeUZ7xcHrI1XOPhgb-l9wERgCLeXjYYn-xGk/s1600/3.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhZnJmx8oUN1EZPBjzdGiV-QkZokVAyuFAZGfvnoRelwGbIoPeowUoae2ug0fYDuNCnAy6xGe9dnhyphenhyphenZQc-EULjqB-3-fRKdTZRgtXk718FOeUZ7xcHrI1XOPhgb-l9wERgCLeXjYYn-xGk/s640/3.jpg" width="640" /></a></div>
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<b><span style="color: white;">Next a piece of acrylic for electrical components using the same spacing with all-thread and nuts</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgNYc0O7DM3hukVjmrrtSO9L-MrQGQ7Xza37EwNgtBtAun4ITtZayYs2BTQSiYwokh_WpQzYNw5J0FUQnSQ1A7XCbpqBAo-xXv18y0n3Jxu-doIUk1SjWWdo-u_uJdHrIVQxu7ccO7rlSE/s1600/4.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgNYc0O7DM3hukVjmrrtSO9L-MrQGQ7Xza37EwNgtBtAun4ITtZayYs2BTQSiYwokh_WpQzYNw5J0FUQnSQ1A7XCbpqBAo-xXv18y0n3Jxu-doIUk1SjWWdo-u_uJdHrIVQxu7ccO7rlSE/s640/4.jpg" width="640" /></a></div>
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<b><span style="color: white;">Fit Altrax 7245 controller into frame</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEg4IAz0GCh-boaWZYWpIRTjpqIyKclNMJAYUXQLZuzxugnw6t8T5SUQwZy_dk9BWWfcd7FmWFlyB7liWLCIFlNJ1y8q8C7if_gMuiXaff1TCEvCmGglZv2noCfCIv833pxZ72rvIZXZekg/s1600/5.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEg4IAz0GCh-boaWZYWpIRTjpqIyKclNMJAYUXQLZuzxugnw6t8T5SUQwZy_dk9BWWfcd7FmWFlyB7liWLCIFlNJ1y8q8C7if_gMuiXaff1TCEvCmGglZv2noCfCIv833pxZ72rvIZXZekg/s640/5.jpg" width="640" /></a></div>
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<b><span style="color: white;">Tack together brackets to hold foot rests and place 14 gauge galv sheet in bottom of battery frames</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiAq0J-jbyH3Z-yeAHZiJT5Ugql9XOu4zbNjO4zPeoYQtkRQMWTgaox7aw99Kq2YXS1zUbAenBR6A3FmNjpx4z1xG6W9Ye1pk_AJZeugcwmROOAEl5rdCJ9AovbtC0qF-_vc6NwhK26LcY/s1600/6.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="640" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiAq0J-jbyH3Z-yeAHZiJT5Ugql9XOu4zbNjO4zPeoYQtkRQMWTgaox7aw99Kq2YXS1zUbAenBR6A3FmNjpx4z1xG6W9Ye1pk_AJZeugcwmROOAEl5rdCJ9AovbtC0qF-_vc6NwhK26LcY/s640/6.jpg" width="480" /></a></div>
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<b><span style="color: white;">Things will need to be welded completely and cleaned up</span></b></div>
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<b><span style="color: white;">Some electrical components, bus-bar from positive input of controller to "T" type fuse, I have used a hole saw to allow the fuse to go through the acrylic and take the power up to the other components</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgC_lTCpAS4q4e8fs5IJDACEHmZTnU_2miuiO5Eq3mTtZ4-9Jh7P02Hhb6o8D6hE9et6w8Els-lUQlBreogoJHksa4EnjOJAX0f6q4KZns-xh6yhLQEiX0uzkV6DA317j7Jp6b9zSUys6o/s1600/9.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="640" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgC_lTCpAS4q4e8fs5IJDACEHmZTnU_2miuiO5Eq3mTtZ4-9Jh7P02Hhb6o8D6hE9et6w8Els-lUQlBreogoJHksa4EnjOJAX0f6q4KZns-xh6yhLQEiX0uzkV6DA317j7Jp6b9zSUys6o/s640/9.jpg" width="480" /></a></div>
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<b><span style="color: white;">Just like this</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhyZmvNObFJsYwkObSKoH3c3BLaCZVG_gr9UaRNunhckepClS7cfD3X-KTRcSThyphenhyphenJscFsOgxIdKr5IrBJt_NaOyakkUrVfCNrkGQ-uCIAggdAVQI6PIiv7NQ2Aa2NEJ6XnL8tmguWI16eg/s1600/10.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="640" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhyZmvNObFJsYwkObSKoH3c3BLaCZVG_gr9UaRNunhckepClS7cfD3X-KTRcSThyphenhyphenJscFsOgxIdKr5IrBJt_NaOyakkUrVfCNrkGQ-uCIAggdAVQI6PIiv7NQ2Aa2NEJ6XnL8tmguWI16eg/s640/10.jpg" width="480" /></a></div>
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<b><span style="color: white;">Squeezed in a mins last night</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgqvWYbn6GK-oprULU7Rp6_Cy4_iBb2_Gs5OCkcdC47YHbZS4ShH2cnBSGVbGEx2BivfOYMHt8LGBsSUxBwB8Ha8K74h46-Lxxrm1B8Q4vP29MO9iRkLFYGo7FMUgNKkyas1ks8Iq8BOB8/s1600/2.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgqvWYbn6GK-oprULU7Rp6_Cy4_iBb2_Gs5OCkcdC47YHbZS4ShH2cnBSGVbGEx2BivfOYMHt8LGBsSUxBwB8Ha8K74h46-Lxxrm1B8Q4vP29MO9iRkLFYGo7FMUgNKkyas1ks8Iq8BOB8/s640/2.jpg" width="640" /></a></div>
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<b><span style="color: white;">Seat cover finished and on, I hope more soon just get everyone's health back to tip top condition.</span></b></div>
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<b><span style="color: white;">Thanks for looking and look after your health to, Cheers.</span></b></div>
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<br />RobKNhttp://www.blogger.com/profile/10393983515572091688noreply@blogger.com0tag:blogger.com,1999:blog-5728053834001539935.post-64318493199144141062013-06-01T03:03:00.000-07:002013-06-01T03:03:25.169-07:00On the side<div style="text-align: center;">
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<b><span style="color: white;">Just working up some battery supports, looked at $1800 of Lithium Polly batt. however just want to go to work and back $500 SLA will do, I need to be driving/riding an EV.</span></b></div>
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<b><span style="color: white;">Going out to dinner, Sat Night. post more info tomorrow</span></b></div>
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RobKNhttp://www.blogger.com/profile/10393983515572091688noreply@blogger.com0tag:blogger.com,1999:blog-5728053834001539935.post-10257654410559354682013-05-26T00:50:00.000-07:002013-05-26T20:58:17.466-07:00Yep Back in Bizz<div style="text-align: center;">
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<b><span style="color: white;">Ahhhhhhhh yes 2.2 litres of fresh love for my gearbox/transaxel </span></b></div>
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<b><span style="color: white;">Just drinking it in imagine how you would feel not having a drink for 10 months?</span></b></div>
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<b><span style="color: white;">Shhhhhhhhhhhhhhh just between you and me, I sold my CBR 1000 in February and haven't ridden for 3 months so just quietly in the back ground things will slowly start taking shape.</span></b></div>
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<b><span style="color: white;">Spin baby spin try to get 10 hours running in to bed in brushes. </span></b></div>
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<b><span style="color: white;">Well after 3 and a bit week,s work has begun again and will continue with out too many more interruptions. The shed is almost set up but that can evolve over the next month or so, now here's the control centre with just about all I need to complete the job, tool wise.</span></b></div>
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<span style="color: white;"><b>Yep that peskie new trans-axle and CV joint been looking at me for 5 weeks reminding me I need to get my act together. IN!</b></span></div>
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<span style="color: white;"><b>Two new solid sate relays 100 volt DC and 70 amp sitting on top of the heat sink, one will drive the DC-DC converter from a switch in the cab the other will drive the hot water for the demister</b></span></div>
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<span style="color: white;"><b>All four wheels off the ground for easy access to complete the battery box and cabling</b></span></div>
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<b><span style="color: white;">Yes darling I have not forgotten hopefully you will be ready for summer</span></b></div>
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<b><span style="color: white;">the gear box is ready for a fresh drink of Trans Oil</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjCGndi7LbMG89OMuDnk_Bbjtr0LXIpkPCYlkDgaIYTILZc7meHjbBXAxJlI15zx3tTi3qugU_vFNSB7p6bOQkPNVW47WoN6Yvh3GWwUY2KUWCmsqAeQU_m9Zf2vJiVvPZZ_1ATA9db7fI/s1600/7.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjCGndi7LbMG89OMuDnk_Bbjtr0LXIpkPCYlkDgaIYTILZc7meHjbBXAxJlI15zx3tTi3qugU_vFNSB7p6bOQkPNVW47WoN6Yvh3GWwUY2KUWCmsqAeQU_m9Zf2vJiVvPZZ_1ATA9db7fI/s640/7.jpg" width="640" /></a></div>
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<b><span style="color: white;">Thanks so much for your interest there will be plenty of updates coming in the near future</span></b></div>
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<b><span style="color: white;">Cheers Rob</span></b></div>
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RobKNhttp://www.blogger.com/profile/10393983515572091688noreply@blogger.com2tag:blogger.com,1999:blog-5728053834001539935.post-80216916640139524892013-05-12T14:35:00.000-07:002013-05-13T00:53:56.174-07:00Loads of work done, but not on the car.<div class="separator" style="clear: both; text-align: center;">
On the move</div>
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<b><span style="color: white;">Well of the curious, just an update on the removal, there
has been plenty of work (on moving) and still another week before I can get
set up and under way again. Car will be relocated today then it’s all finished
(the move) with the frustrating thing being several parts have arrived and they just
have to sit in boxes waiting for installation. I still hope to have this
project completed for the “Science Alive Expo" here in Adelaide this August but as we “Makers”
know there are always things getting in the way. Thanks for looking, Cheers Rob.</span></b></div>
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<span style="color: white;">NEW</span></div>
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RobKNhttp://www.blogger.com/profile/10393983515572091688noreply@blogger.com0tag:blogger.com,1999:blog-5728053834001539935.post-66979761338616044632013-04-28T02:41:00.000-07:002013-04-28T02:42:32.589-07:00The Electric Garage is Moving<b><br /></b>
<b><span style="color: white;">NO............... Well the property where I hire my Garage for the conversion is about to change hands and my space will be no longer from the 15th of May however all is not lost (but yet to be moved) the kind owners will once again allow me to hire the shed space at their new house, Many Thanks to KORK and DANGER. I'll have a slightly larger space and a great view of the Adelaide Hills so there will be a slight hiatus while the pack and move go's a head.</span></b><br />
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<b><span style="color: white;">On with the show:</span></b></div>
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<b><span style="color: white;"> Now the two small black boxes on the motor support top panel need to be connected but why? Well the Altrax controller needs a 0 to 5k ohm input to regulate the motor power (speed) and I have a Hall Effect control (Pot Box) which produces a 0 to 5 volt signal in order to control motor speed so the voltage signal must be converted to a variable resistance hence the first small box. The second box is a solid state cct. which pre-charges the capacitors in the controller before allowing the main contactor to close which will protect then from the huge inrush of current.</span></b></div>
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<span style="color: white;">Bingo</span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhLk7AEWozcIIAyCR7IJRaUthyphenhyphenH9pRl7lj7ePhiTxSu8ckYkj3c3aAx_qx1uG5ZmJ7x41TFuRs1Oadf-PKPTcPAUPwXVJr6eyPcTNGvSgS2t26TMxakUo8X4VJl2_xQQhOiE3HhEiN_PEM/s1600/2.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhLk7AEWozcIIAyCR7IJRaUthyphenhyphenH9pRl7lj7ePhiTxSu8ckYkj3c3aAx_qx1uG5ZmJ7x41TFuRs1Oadf-PKPTcPAUPwXVJr6eyPcTNGvSgS2t26TMxakUo8X4VJl2_xQQhOiE3HhEiN_PEM/s640/2.jpg" width="640" /></a></div>
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<b><span style="color: white;">The inertia switch will disconnect the ignition cct on an impact greater than 8G</span></b></div>
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<b><span style="color: white;">The spider web continues to grow</span></b></div>
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<b><span style="color: white;">Once again Cheers and thanks for looking, Rob</span></b></div>
<b><br /></b>RobKNhttp://www.blogger.com/profile/10393983515572091688noreply@blogger.com0tag:blogger.com,1999:blog-5728053834001539935.post-87808265433982667802013-04-14T04:35:00.000-07:002013-04-22T00:38:28.339-07:00Hours of work little to show<div style="text-align: center;">
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<b><span style="color: white;">Growing heater hose, need some correct fittings but close</span></b></div>
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<b><span style="color: white;">Placed an aluminium bracket above the vacuum pump to put some electrical fittings on, you can see a large heat sink on the left this is where the 100 volt DC 40 amp solid state relay will sit for the water heater, those little buggers can get pretty hot, next to that is a step up box from 12 volts DC to 24 volts DC 3 amps also there is a relay mounted on the heat sink for the vacuum pump. The vacuum pump is a 24 volt unit was cheaper than 12 volt and next to that a fuse box</span>.</b></div>
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<b><span style="color: white;">Lights back in to make sure every thing is going to fit</span></b></div>
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<b><span style="color: white;">Say Cheese, oh yes the windscreen wipers are up, I switched them on before when they were down and sent papers, battery charger and fuses to the floor</span></b></div>
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<b><span style="color: white;">down and sent papers, battery charger and fuses to the floor</span></b></div>
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<b><span style="color: white;">Showing micro switch on Pot Box, this is a closed cct. so when the
throttle is closed this activates the relay to turn on the Vacuum Pump, when you press on the accelerator to go the switch goes open cct. and switches off the
vacuum pump. So every time you lift your foot off the accelerator to brake it
activates the vacuum pump for the brakes. I think I managed to say that in a
round about way.</span></b></div>
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<b><span style="color: white;">The Relay and fuse box, the fuse box wired up to ignition cct. so only active when car is switched on</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEikns0TL4zANpQu9I0mbiffTiWaHdgAyI5oWjT_6vH-wWyDj1LQU1wikvW9I_QK2O59Hm_NssHQDN0JzNSnJPCb-w4fXqXkZo_cAb1H_izUuZfwQaicABdwxunlcqgORBz675stD4L1zmM/s1600/210413+002.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEikns0TL4zANpQu9I0mbiffTiWaHdgAyI5oWjT_6vH-wWyDj1LQU1wikvW9I_QK2O59Hm_NssHQDN0JzNSnJPCb-w4fXqXkZo_cAb1H_izUuZfwQaicABdwxunlcqgORBz675stD4L1zmM/s640/210413+002.JPG" width="640" /></a></div>
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<b><span style="color: white;">The water heater and heater hoses all fitted</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgLU3A6IhJaa2P4dglRKqI6Q7RLPdOkFLSiUkeFWNmt9U-b1HSt6kmTl8_5osvYB1lMsARhahNpLOFtybg72WHhP7BdSM22iKhKP_JVaYNFGCtYC45HcbB96OZPd9sUhKM3ZYJNL0EKPVA/s1600/2.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgLU3A6IhJaa2P4dglRKqI6Q7RLPdOkFLSiUkeFWNmt9U-b1HSt6kmTl8_5osvYB1lMsARhahNpLOFtybg72WHhP7BdSM22iKhKP_JVaYNFGCtYC45HcbB96OZPd9sUhKM3ZYJNL0EKPVA/s640/2.jpg" width="640" /></a></div>
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<b><span style="color: white;">Hopefully more next week</span></b></div>
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RobKNhttp://www.blogger.com/profile/10393983515572091688noreply@blogger.com0tag:blogger.com,1999:blog-5728053834001539935.post-69181706744635358782013-03-30T00:13:00.002-07:002013-03-30T00:13:43.162-07:00Heat, Vacuum and Drive <br />
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<b><span style="color: white;">Now I did mention last blog I would have the wheels turning
however I had anticipated my new drive shaft and CV joints to arrive, well they didn't but now I have little excuse. I managed to grab one day this Easter long
weekend so here’s the update.</span></b></div>
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<b><span style="color: white;">Here it is!</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEh3uIsKllhv4SQ38mOhe0Kil3zAACiTPHJOpyln9cRNdhJn_8qNllCOUsm-q5GK8oyCCszTiUg-DTBRRG9TVILAdO_2OI0anxJtNVsMBZCyv5pNodz8obDFW7n4101q-5WhZFHN50SUX4c/s1600/1.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="640" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEh3uIsKllhv4SQ38mOhe0Kil3zAACiTPHJOpyln9cRNdhJn_8qNllCOUsm-q5GK8oyCCszTiUg-DTBRRG9TVILAdO_2OI0anxJtNVsMBZCyv5pNodz8obDFW7n4101q-5WhZFHN50SUX4c/s640/1.jpg" width="480" /></a></div>
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<b><span style="color: white;">Next get the battery back in place, this will run all of the ancillary things like lights horn and so forth I had hoped to use a flexible solar panel on the roof of the car to keep it charged however a DC to DC charger is about half the cost </span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEh8QU_dbN8GuJF4QBC2tPCXAoyI15a4SbYnM4Zg-y6vgy2jjP6wImf_apA1HYPpzbHKUyfzMoSchyphenhyphen6wiTZ4yscHOHqQu0uJ693-GY9XwHv2TaGuP27mClJEUhnmNCs64fo993SkQTk6_6c/s1600/2.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEh8QU_dbN8GuJF4QBC2tPCXAoyI15a4SbYnM4Zg-y6vgy2jjP6wImf_apA1HYPpzbHKUyfzMoSchyphenhyphen6wiTZ4yscHOHqQu0uJ693-GY9XwHv2TaGuP27mClJEUhnmNCs64fo993SkQTk6_6c/s640/2.jpg" width="640" /></a></div>
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<b> <span style="color: white;"> Just a little look at how I crimp the 50 mm square cable to
the lugs, a few tons of hydraulic pressure</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiuKjU4G7pQuYRGzCQuYyWFSWW9deoKOZMc3OySF9VGS-6jfi4HAYEvRQdKU2HujUlmGCRGJHPgmnYAZK5u8I4GX4pzJ2iAyitCXGFGNpApfQf-lAFqhOanbDJ0ct8JChG_ndAnyw6zpbc/s1600/3.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiuKjU4G7pQuYRGzCQuYyWFSWW9deoKOZMc3OySF9VGS-6jfi4HAYEvRQdKU2HujUlmGCRGJHPgmnYAZK5u8I4GX4pzJ2iAyitCXGFGNpApfQf-lAFqhOanbDJ0ct8JChG_ndAnyw6zpbc/s640/3.jpg" width="640" /></a></div>
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<b><span style="color: white;"> In, squeeze and presto</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhGI5FWf0p_7233JFuwVtnn1RjiETpkoNf3S01LsPyHGcpZa6MIRU7VMGHQI4Di3DkGfHuOI8esoyZvrtU_AIo9i-TDJ1jwu10MV872Iul2nzbwNf8agvbyPuaALH_uhowThK8aWeBqoh4/s1600/4.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhGI5FWf0p_7233JFuwVtnn1RjiETpkoNf3S01LsPyHGcpZa6MIRU7VMGHQI4Di3DkGfHuOI8esoyZvrtU_AIo9i-TDJ1jwu10MV872Iul2nzbwNf8agvbyPuaALH_uhowThK8aWeBqoh4/s640/4.jpg" width="640" /></a></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEimbNnJRgU1rlhKh32OQlSaPspF7uiTX06kdwbMPaOGZTHT91FPi__KFyz3WKzsm-WkSjDQkfU1lhEmcdhgtwNphgR5Q2GSnBe1UVk5eSsTc77MK8pIinmIHLp2oTSgU5YPDDRbWzsiPbE/s1600/5.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEimbNnJRgU1rlhKh32OQlSaPspF7uiTX06kdwbMPaOGZTHT91FPi__KFyz3WKzsm-WkSjDQkfU1lhEmcdhgtwNphgR5Q2GSnBe1UVk5eSsTc77MK8pIinmIHLp2oTSgU5YPDDRbWzsiPbE/s640/5.jpg" width="640" /></a></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgtkH8i1-c65MIWrOhPOL5xi1qPqPFQPEKxmF9nneT2KBQL-uqkx0zcCWfCPXKcvU3-yGolnKTNrcuudks-WLTcQQd8Zhc14Nxa85gP43KbpUuXfB6mC4lFx2b6zJBC7wfS-LpKP81t_2I/s1600/6.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgtkH8i1-c65MIWrOhPOL5xi1qPqPFQPEKxmF9nneT2KBQL-uqkx0zcCWfCPXKcvU3-yGolnKTNrcuudks-WLTcQQd8Zhc14Nxa85gP43KbpUuXfB6mC4lFx2b6zJBC7wfS-LpKP81t_2I/s640/6.jpg" width="640" /></a></div>
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<b><span style="color: white;">Now all of the HT cables are connected to the controller and
motor, just those pesky little important wires that do everything else to work
out </span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjBHS-vd_1B8pFf7RyDHQmhpryffrbqFVv1X6ChNjIRQ9sDvTaO7XI1hi75Q9Iut9n7fVdRdCzVaY1v_Il95199PC1-h5I2IHq1cGPRYnV9h4Fyzme3tCl4RzhecLuFT1onuh1H5sfmYyk/s1600/7.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjBHS-vd_1B8pFf7RyDHQmhpryffrbqFVv1X6ChNjIRQ9sDvTaO7XI1hi75Q9Iut9n7fVdRdCzVaY1v_Il95199PC1-h5I2IHq1cGPRYnV9h4Fyzme3tCl4RzhecLuFT1onuh1H5sfmYyk/s640/7.jpg" width="640" /></a></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhQBi9M6gI9vwAly3V8ToPDIreXcdbIHP5JVi-ws9B9UmeL8Hhl3BGjIZyMscomH0dQu85BVyY1YMRGTIc2lUW8fApPNlqH1p_nglbNEXFu1GDliecZw4wD5drHZFIw6hjfgHbN-5hnqKg/s1600/8.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhQBi9M6gI9vwAly3V8ToPDIreXcdbIHP5JVi-ws9B9UmeL8Hhl3BGjIZyMscomH0dQu85BVyY1YMRGTIc2lUW8fApPNlqH1p_nglbNEXFu1GDliecZw4wD5drHZFIw6hjfgHbN-5hnqKg/s640/8.jpg" width="640" /></a></div>
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<b><span style="color: white;">The electric vacuum pump for the brakes this will also need
a vacuum tank to store enough vacuum for continual braking (on-off)</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEi3HYwFdSvldVTNNL-JRRD9YrHRa3fdZQoSebereyICySFO0cj_7s_i2GYydWpwXHn1eFmsoCnuxKlBofdICNVgoE3o3OtdpDJ3tZTy2Se8i8LvV_nXCp-kVnMdr-5B1SXCNthMkaFyWjo/s1600/9.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="640" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEi3HYwFdSvldVTNNL-JRRD9YrHRa3fdZQoSebereyICySFO0cj_7s_i2GYydWpwXHn1eFmsoCnuxKlBofdICNVgoE3o3OtdpDJ3tZTy2Se8i8LvV_nXCp-kVnMdr-5B1SXCNthMkaFyWjo/s640/9.jpg" width="480" /></a></div>
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<b><span style="color: white;"><span style="font-size: 13.5pt; line-height: 115%;">Are
yes the hot water device, thanks for plumbing supplies for all those</span>
brackets and fittings in such handy sizes.</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjeaoQj7Rfj8EZOXZucDIqBnhKI4Giu_P4SysV1lpS1IOPIfspoVZY3wdDdpnUV6kShmxm6WBkEWij-KcJN9L8Xg4lfFKDljXYgWTfuS4dqYqo-tHLo0rSZeRid3LWb_71iwO4QfH725Z4/s1600/10.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjeaoQj7Rfj8EZOXZucDIqBnhKI4Giu_P4SysV1lpS1IOPIfspoVZY3wdDdpnUV6kShmxm6WBkEWij-KcJN9L8Xg4lfFKDljXYgWTfuS4dqYqo-tHLo0rSZeRid3LWb_71iwO4QfH725Z4/s640/10.jpg" width="640" /></a></div>
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<b style="background-color: white;"><span style="color: white;">Coming along</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiP6aCqu6yBb8L22WlCLAGsETds0TbJx564WYsm_D9MYq1Cp70AC-Th0qnarOay_DHODCgGM2mczIrG4bkC-LMB-UgLWSQl5IRm8Dv9267tOZM_GFGCdc5B0ah7W5ihzsiQVIt63qylfto/s1600/11.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiP6aCqu6yBb8L22WlCLAGsETds0TbJx564WYsm_D9MYq1Cp70AC-Th0qnarOay_DHODCgGM2mczIrG4bkC-LMB-UgLWSQl5IRm8Dv9267tOZM_GFGCdc5B0ah7W5ihzsiQVIt63qylfto/s640/11.jpg" width="640" /></a></div>
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<b><span style="color: white;">there we are now supported</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgx0JP4cmUupEO-h9mdRHq1Y_17oRMSOPkap_Koq0nj0I3lEs-7bFSVP1OM8KZahDzCtd4AO4Q_4XK9Xi4E2k7Q2TU4e4quRux3xbM7PeRsv64Qw5_Sf9kDBu6uIQfRcIQU9jk0zm9U4_I/s1600/12.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgx0JP4cmUupEO-h9mdRHq1Y_17oRMSOPkap_Koq0nj0I3lEs-7bFSVP1OM8KZahDzCtd4AO4Q_4XK9Xi4E2k7Q2TU4e4quRux3xbM7PeRsv64Qw5_Sf9kDBu6uIQfRcIQU9jk0zm9U4_I/s640/12.jpg" width="640" /></a></div>
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<b><span style="color: white;">Gives you a good look at the support bracket, Denis that's the bracket off the battery tray support</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjx5J1BFZN5YxqVkl8pUEy-U495NlLu0XwSBSag4YrYu2A0AE3wqfyc2A-j__1e974MH_yhfk0B6JZtCDE3_o-tRgg3-8HrfIerJbBFEMI8Bbt2CcYfYLdMFn9lFsAzrqDZMYUhpO1lI5g/s1600/13.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjx5J1BFZN5YxqVkl8pUEy-U495NlLu0XwSBSag4YrYu2A0AE3wqfyc2A-j__1e974MH_yhfk0B6JZtCDE3_o-tRgg3-8HrfIerJbBFEMI8Bbt2CcYfYLdMFn9lFsAzrqDZMYUhpO1lI5g/s640/13.jpg" width="640" /></a></div>
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<b><span style="color: white;">More plumbing supplies this time 75 mm down pipe and end caps with a couple of air pressure fittings</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEh2rW3tATAuuH9mXTl2kzWQ1yYjmaGzJK1CiHx3E1T8nVLr3OsI2_ynILNNT7kM3kFHfSUPLCJi21Go4CjJZPSgs_AbPmkRPU0akqZZb9v_2s_6_cdyeBnmmr5QBucLY2GsClCVAaQrrPc/s1600/14.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEh2rW3tATAuuH9mXTl2kzWQ1yYjmaGzJK1CiHx3E1T8nVLr3OsI2_ynILNNT7kM3kFHfSUPLCJi21Go4CjJZPSgs_AbPmkRPU0akqZZb9v_2s_6_cdyeBnmmr5QBucLY2GsClCVAaQrrPc/s640/14.jpg" width="640" /></a></div>
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<span style="font-size: 13.5pt; line-height: 115%;"><b><span style="color: white;">Mounted
next to one and other there is a one way valve in the centre of the connecting
pipe</span></b></span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjv98pTXftGvvThzQARBae4Drs6FoubmvMNa9SKKXGFxGe01e71RLXu72kp8E0wyBZz9sOCHiO8SZVpbMWU0rL_bGYvu6_2MN2Nz8OHNozMr3pJpIhx1VqK1vdpKo-Un2GbH6ye_Yn4cOA/s1600/15.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="640" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjv98pTXftGvvThzQARBae4Drs6FoubmvMNa9SKKXGFxGe01e71RLXu72kp8E0wyBZz9sOCHiO8SZVpbMWU0rL_bGYvu6_2MN2Nz8OHNozMr3pJpIhx1VqK1vdpKo-Un2GbH6ye_Yn4cOA/s640/15.jpg" width="480" /></a></div>
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<b><span style="color: white;">Just a look from the side</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjvfyPG_M0eiGFbpvIPR9w9Sb4418vgerB-36cnCMXGRJbBskC5f3gV8B0FnhRuPg4uwG3XUXLVBnOoj0yu-ca4k4NcrRbfl6Mgo4eXOLPlyDY0VtK3B9MdyUvgCI7cJO9pzPOsWeEK1gM/s1600/16.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="640" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjvfyPG_M0eiGFbpvIPR9w9Sb4418vgerB-36cnCMXGRJbBskC5f3gV8B0FnhRuPg4uwG3XUXLVBnOoj0yu-ca4k4NcrRbfl6Mgo4eXOLPlyDY0VtK3B9MdyUvgCI7cJO9pzPOsWeEK1gM/s640/16.jpg" width="480" /></a></div>
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<span style="font-size: 13.5pt; line-height: 115%;"><b><span style="color: white;">Required
a cross brace for the heater for extra stability</span></b> </span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiFkrD299OTDmFQ5qaDBkxxrOoX5KoazigctA_TzQgczVBQWA_QrkSZdM7LDkB7oRfasR4O3B2btK5UlB98YvrjZSZFt8X-qSs1ePPnV3-XMh8LOexGPtaOxekAUk2mrkNqfHJEVwrrO3g/s1600/17.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiFkrD299OTDmFQ5qaDBkxxrOoX5KoazigctA_TzQgczVBQWA_QrkSZdM7LDkB7oRfasR4O3B2btK5UlB98YvrjZSZFt8X-qSs1ePPnV3-XMh8LOexGPtaOxekAUk2mrkNqfHJEVwrrO3g/s640/17.jpg" width="640" /></a></div>
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<span style="font-size: 13.5pt; line-height: 115%;"><span style="color: white;"><b>And
my VW electric water pump for the heater mounted on the fire wall next to the heat exchange
inlets</b> </span></span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhCFZXOqL8Q8f494HxoL-Oj34ShvW2BXz5RB3V0VGIQ6H686lyVcRu_EhL2_2YVSCQPRS-fRg7LkssChd7dgoO262o1NnLY4s3zq8rEeQje95WsDJI7HXdoNzZuYV3GPHG80RK2Zv5BZXY/s1600/18.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhCFZXOqL8Q8f494HxoL-Oj34ShvW2BXz5RB3V0VGIQ6H686lyVcRu_EhL2_2YVSCQPRS-fRg7LkssChd7dgoO262o1NnLY4s3zq8rEeQje95WsDJI7HXdoNzZuYV3GPHG80RK2Zv5BZXY/s640/18.jpg" width="640" /></a></div>
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<b><span style="color: white;">almost done with the control wiring </span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEicTUpVTMoKvoOGyephS-Laa6SJEU3uWqWh5tFWsrBnRNTttXnQcX1wiso6RGVziOO0a5YwkU7_S5D-cUZy5okEpwzKGiD871z4D5yJKBZmTTaxPAMivSnae1XaG_sk7KGogzS_z3sraaU/s1600/19.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEicTUpVTMoKvoOGyephS-Laa6SJEU3uWqWh5tFWsrBnRNTttXnQcX1wiso6RGVziOO0a5YwkU7_S5D-cUZy5okEpwzKGiD871z4D5yJKBZmTTaxPAMivSnae1XaG_sk7KGogzS_z3sraaU/s640/19.jpg" width="640" /></a></div>
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RobKNhttp://www.blogger.com/profile/10393983515572091688noreply@blogger.com0tag:blogger.com,1999:blog-5728053834001539935.post-41163043545222897772013-03-15T03:33:00.000-07:002013-03-15T23:40:25.926-07:00Lots of work but few pictures.<br />
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<b><span style="color: white;">It’s been time to pull the motor and gear box out of the car
and pull it to pieces, paint the parts, “Locktight” the bolts and run the
motor. All this is a reversal of already documented stuff so I haven’t posted
this work, now it’s going back together and hopefully I will have the drive
shafts fitted and wheels turning by Sunday night. I’ll update this post over
the weekend. Cheers</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjx6CXAHSh-FsBnSAy5hBlWHEJa0QZKYxr2icTyeryxSKWYhTObVcp26yFX-d1SD-v6xF4mSvyK5Qe9iH_hZ-qcGoWWuYADx13e3nTmJyA_3uF4PeEPfyYiAYGWDB_QE4iwB9iIm6k13us/s1600/1.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjx6CXAHSh-FsBnSAy5hBlWHEJa0QZKYxr2icTyeryxSKWYhTObVcp26yFX-d1SD-v6xF4mSvyK5Qe9iH_hZ-qcGoWWuYADx13e3nTmJyA_3uF4PeEPfyYiAYGWDB_QE4iwB9iIm6k13us/s640/1.jpg" width="640" /></a></div>
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<span style="color: white;">Starting some of the "HT" wiring, a lot easier with motor out of the car </span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhTlBAH_xSlmLnTznJnGW-VAr8X-iHddv8dY2nDmJ5tCLajONw8qRVd5iSsfNmpe8y6Jwp259dUR0gs_N6JEqAF0wLkP3rOyOSGJqSLK4c1df5BtIjatgYMsQGS_RI87D3Ssko4_GOQJi0/s1600/2.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhTlBAH_xSlmLnTznJnGW-VAr8X-iHddv8dY2nDmJ5tCLajONw8qRVd5iSsfNmpe8y6Jwp259dUR0gs_N6JEqAF0wLkP3rOyOSGJqSLK4c1df5BtIjatgYMsQGS_RI87D3Ssko4_GOQJi0/s640/2.jpg" width="640" /></a></div>
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<span style="color: white;">Running the motor checking all is nice and smooth coupled together with gear box</span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhNgJ7nTSQtPPcR0kM89bRE_mDbZe06xqin5_KO55tGngCS6rUIFpxfA-gUmstwJXW4VDV7MuVvpI83X9Tlgex_ZVoIsUVJucWsW2X-qbbRL8VhD7sNqsZX7XFFL7Cv-NiLWqPMLkeb020/s1600/3.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhNgJ7nTSQtPPcR0kM89bRE_mDbZe06xqin5_KO55tGngCS6rUIFpxfA-gUmstwJXW4VDV7MuVvpI83X9Tlgex_ZVoIsUVJucWsW2X-qbbRL8VhD7sNqsZX7XFFL7Cv-NiLWqPMLkeb020/s640/3.jpg" width="640" /></a></div>
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<span style="color: white;">Oh yes there is that orange bath plug</span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEg4lb8srw9Yfaipf-nzq6z7CLunyg3QpTNmLbPa9Fb_INE2suMkIP1EHh9wnFosqEKXdbpAOo92ncUcPcAcTPSMolyGNkrWXcH_jbQ9bVt8zPKfAGKJzFIRBmMpH3llSVRmPdgunTPULmQ/s1600/4.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="640" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEg4lb8srw9Yfaipf-nzq6z7CLunyg3QpTNmLbPa9Fb_INE2suMkIP1EHh9wnFosqEKXdbpAOo92ncUcPcAcTPSMolyGNkrWXcH_jbQ9bVt8zPKfAGKJzFIRBmMpH3llSVRmPdgunTPULmQ/s640/4.jpg" width="480" /></a></div>
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RobKNhttp://www.blogger.com/profile/10393983515572091688noreply@blogger.com0tag:blogger.com,1999:blog-5728053834001539935.post-87478110743813104302013-02-16T21:27:00.000-08:002013-03-02T01:22:40.302-08:00The BRB Big Red Button<div style="text-align: center;">
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<b><span style="color: white;">Well it's time for the compulsory Big Red Button and as the Matiz has one small cup holder in the centre console seems like a good place to go. This is of course for isolating the main battery pack from the drive train components here I started with drilling a 32mm hole in the bottom of the cup holder</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjyAVTSQb4M9iTnLuaozpd7wtTAGQ9OfWCL4loXwVHAncZBq1dFaeLq2IRD4sdsIUuejwYBeXh0unSA4nJa5uFUGyzd7MNdKwFuJnD_a8lIhrjeYkr8G-zxYmEMY0TYEoRi9F8yT3A7uf0/s1600/1.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="640" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjyAVTSQb4M9iTnLuaozpd7wtTAGQ9OfWCL4loXwVHAncZBq1dFaeLq2IRD4sdsIUuejwYBeXh0unSA4nJa5uFUGyzd7MNdKwFuJnD_a8lIhrjeYkr8G-zxYmEMY0TYEoRi9F8yT3A7uf0/s640/1.jpg" width="480" /></a></div>
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<b><span style="color: white;">Looks like this</span></b></div>
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<b><span style="color: white;">Well I put the whole thing together and placed back in the car to find the contractor mechanism fouled on the gear selector cables so I needed to gain about 10mm so I cut away a further section of the holder. Next I found the diameter of the cup holder to be 75mm just the same size as an end block for a 75mm storm water pipe</span></b></div>
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<b><span style="color: white;">So centre and bore a 26mm hole in the end cap and mount the BRB</span></b></div>
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<span style="color: white;"><b>Looks like this on the side</b></span></div>
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<b><span style="color: white;">Back in the console view from under side</span></b></div>
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<b><span style="color: white;">Used fibre glass resin to glue end cap in place </span></b></div>
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<b><span style="color: white;">Stuck tight </span></b></div>
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<span style="color: white;"><b>And back together </b></span></div>
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<b><span style="color: white;">No no nope not going to talk about this!!!</span></b></div>
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RobKNhttp://www.blogger.com/profile/10393983515572091688noreply@blogger.com0tag:blogger.com,1999:blog-5728053834001539935.post-71580058535522808452013-02-03T01:39:00.000-08:002013-02-04T17:58:33.067-08:00Follow good advice <br />
<span style="color: white;"><br /></span>
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<span style="color: white;"><b>Hi again have been
communicating with a chap in the UK, Greg, who has not only converted the same
model (and color) car but has 10000 miles on it from electric only drive, see
his quick run around on youtube </b><a href="http://youtu.be/7ekUZVTmINM" target="_blank"><span style="font-family: Tahoma, sans-serif;">http://youtu.be/7ekUZVTmINM</span></a>
<b>. This means he knows what he’s talking
about so when he recommended I put an engine/gearbox mount/support to cope with
the huge torque, that was my next step. Greg did mention his motor has broken the
support already and required repairs. So here we </b><b style="text-align: center;">go and without metal
rollers to roll the 6 x 40mm flat I need something about 9 inches in diameter Ha! The fly wheel. Rip off the ring gear and make a small bracket from angle to hold
the flat bar. </b></span></div>
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<span style="color: white;">I had to put 2 bolts through the centre of the fly wheel and hold it in the vice. The clamp just couldn't hold it to the table</span></div>
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<b><span style="color: white;">Now off to tend my sheep...</span></b></div>
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<b><span style="color: white;">And after much groaning and whinging we end up with 2 brackets</span></b></div>
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<b><span style="color: white;">Have to weld feet to each bracket so I can drill and bolt 2 halves together </span></b></div>
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<b><span style="color: white; font-family: Calibri, sans-serif; font-size: 13.5pt; line-height: 115%;">Just another look at the fly wheel with the 2
bolts in the middle. These protrude 40mm out the other side and give the vice
something to grip on. I must mention the flat bar wouldn't stay in a nice round
shape without some heat. For this I used my stick welder to weld 5 cent piece
size welds 50mm apart along the length of the arc. This produced enough heat to take
the tension out of the metal and left a true shape. Then I just ground the weld
tags off. Who's a clever boy?</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgM3sktEudl3p_hZ0RFfq1IfJQxKFpjLDjosTCm1gQVuWiuSgMCi3Jc5N5KlFsPyJnHKrqOWQn3w17iwuZGZUXJvFietPUCkQGCyb_0tmhX6Quv1o1jfM69OJVktwxtVjaSPQwey168HqA/s1600/04.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="640" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgM3sktEudl3p_hZ0RFfq1IfJQxKFpjLDjosTCm1gQVuWiuSgMCi3Jc5N5KlFsPyJnHKrqOWQn3w17iwuZGZUXJvFietPUCkQGCyb_0tmhX6Quv1o1jfM69OJVktwxtVjaSPQwey168HqA/s640/04.JPG" width="480" /></a></div>
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<b><span style="color: white;">You can see where I have ground the welds off</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgEaSbi1JGV8k7TKXPKElhCyWT_axwW5j80xZ7hLFAyrc6pdnDa8KXAXWvnXpieeLLPtD9QyYkgmyRwjs8-2zCzz3q6C6xNiu3QNvP2wjbr-guTHlcZQj6Wi4q9laePCjlX1bjUMCtQtGM/s1600/30213+02.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgEaSbi1JGV8k7TKXPKElhCyWT_axwW5j80xZ7hLFAyrc6pdnDa8KXAXWvnXpieeLLPtD9QyYkgmyRwjs8-2zCzz3q6C6xNiu3QNvP2wjbr-guTHlcZQj6Wi4q9laePCjlX1bjUMCtQtGM/s640/30213+02.JPG" width="640" /></a></div>
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<b><span style="color: white;">Ready to go around the motor</span></b></div>
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<b><span style="color: white;">Looking up from the bottom</span></b></div>
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<b><span style="color: white;"> Looking down at the front. I'm using part of the original engine mount which I will weld to the support ring.</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEg9t2FoEmYizrgYHrqV2NfNg6LoThWUNtSbKWNQR9yyCpsVWjcGdgZeLfG7UJEDCtAVs-fvdxtCPVDmucM_AppxvpaXb1itnMmqoz34-2y39A8Z6R4fUaoDrS4TCcriF6l8O3TwVRo6VIk/s1600/30213+007.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="640" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEg9t2FoEmYizrgYHrqV2NfNg6LoThWUNtSbKWNQR9yyCpsVWjcGdgZeLfG7UJEDCtAVs-fvdxtCPVDmucM_AppxvpaXb1itnMmqoz34-2y39A8Z6R4fUaoDrS4TCcriF6l8O3TwVRo6VIk/s640/30213+007.JPG" width="480" /></a></div>
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<b><span style="font-size: 13.5pt;"><span style="color: white;">Also using the rear mount
to attach to the support ring</span></span></b><span style="font-size: 13.5pt;"><o:p></o:p></span></div>
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<span style="color: white;"><b>Cheers</b></span></div>
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<b><span style="color: white;">Just update on front engine mount completed</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEh0AONEHgiMu7a05e-oBiy0Nqp6IC6SKHhTkEwoTMiLV0eseXhc22JmNV97UmIgMs5E8RfbG7r-Vk9WjZoS2iP6lCoip37ClIDgQMzjcdg-DtOngg0FSsVPv6ItQFg5uAeO002u4pfW_VA/s1600/40213+001.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEh0AONEHgiMu7a05e-oBiy0Nqp6IC6SKHhTkEwoTMiLV0eseXhc22JmNV97UmIgMs5E8RfbG7r-Vk9WjZoS2iP6lCoip37ClIDgQMzjcdg-DtOngg0FSsVPv6ItQFg5uAeO002u4pfW_VA/s640/40213+001.JPG" width="640" /></a></div>
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<b><span style="color: white;">rear engine mount</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhbI9ZJbhdmLl1bgd63TcgY8WwXqGTaFuC84Pzjq39HJBVH7-FaYMRUItVEVcY3F4_gNXwb37AqQRjpG-gByMqbvGTikhHlG0YCl7AVP_11N_D3Ww5KLmI3Z3ADpyAACVG2sNwSSeYg1vw/s1600/a.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="640" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhbI9ZJbhdmLl1bgd63TcgY8WwXqGTaFuC84Pzjq39HJBVH7-FaYMRUItVEVcY3F4_gNXwb37AqQRjpG-gByMqbvGTikhHlG0YCl7AVP_11N_D3Ww5KLmI3Z3ADpyAACVG2sNwSSeYg1vw/s640/a.JPG" width="480" /></a></div>
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RobKNhttp://www.blogger.com/profile/10393983515572091688noreply@blogger.com0tag:blogger.com,1999:blog-5728053834001539935.post-34757426411871747332013-01-28T02:46:00.000-08:002013-01-29T00:01:03.533-08:00It's Done<div style="text-align: center;">
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<b><span style="color: white;">I have finished the frame and box so here it is out from under the car this shows the upper frame support with the extension arms which bolt back to the spare wheel well. There are inner pieces of metal which bolt inside the wheel well for additional strength </span></b></div>
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<b><span style="color: white;">From a different angle you can see the inner metal strengtheners one being mouldered to the round base of the wheel well </span></b> </div>
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<b><span style="color: white;">Top view</span></b></div>
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<b><span style="color: white;">had to cut the forward support holes to allow the frame to swing down for battery box removal</span> </b></div>
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<b><span style="color: white;">Have welded two more angle iron support pieces on the base of the box support </span></b></div>
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<b><span style="color: white;">This shows the passengers side inner strengthener </span></b></div>
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<b><span style="color: white;">And the curved drivers side strengthener </span></b></div>
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<b><span style="color: white;">Frame with box </span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiX6d59-Ntu_Z1ZuGtEq9qF2hQeHVoXgL6LeovEOj5IFCjn1VVmEPpp2b_TMILRxMIXncx4FOykneeFDxtv_Myk2_C8LseDOoQtRjZH-9DcmDmxt0r_vfQc7giBTovn55O5_meRhPl-FSM/s1600/280113+09.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiX6d59-Ntu_Z1ZuGtEq9qF2hQeHVoXgL6LeovEOj5IFCjn1VVmEPpp2b_TMILRxMIXncx4FOykneeFDxtv_Myk2_C8LseDOoQtRjZH-9DcmDmxt0r_vfQc7giBTovn55O5_meRhPl-FSM/s640/280113+09.JPG" width="640" /></a></div>
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<b><span style="color: white;">Using some 25 x 25 mm angle with 8 mm all-thread for holding down battery box </span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiasD0mvmgE0uxQ6WLaYhcX-AW-OhjpZg_ftvmBa9Z0Q33U7iNuCfja7bveMmy7Uko6L56hSIFqgI5nH3QSK-YquXh5rfqdVCgiooWEPeY3AI7qtr7KQUL1zcSEyDB9QTCTjM13NKPtJpY/s1600/290113+001.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiasD0mvmgE0uxQ6WLaYhcX-AW-OhjpZg_ftvmBa9Z0Q33U7iNuCfja7bveMmy7Uko6L56hSIFqgI5nH3QSK-YquXh5rfqdVCgiooWEPeY3AI7qtr7KQUL1zcSEyDB9QTCTjM13NKPtJpY/s640/290113+001.JPG" width="640" /></a></div>
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<span style="color: white;">This is the front hold down clamp</span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgXcg3nGVBRaDPDSeYojAw1PpnE9STa_MXtr5drFBQgHfR1fMuZ6SFCcMc9YqsU-DCP3UDGrbTltkfwGl9dvnmKPwOAGL9U3q2ln3ixMabtgeH369mBZX7aoHQ6q2QviQpZqXy_68gWfp4/s1600/290113+002.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgXcg3nGVBRaDPDSeYojAw1PpnE9STa_MXtr5drFBQgHfR1fMuZ6SFCcMc9YqsU-DCP3UDGrbTltkfwGl9dvnmKPwOAGL9U3q2ln3ixMabtgeH369mBZX7aoHQ6q2QviQpZqXy_68gWfp4/s640/290113+002.JPG" width="640" /></a></div>
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<b><span style="color: white;">Just showing all-thread I have welded the top nut and thread </span></b></div>
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<b><span style="color: white;">Just adding the brace for the drivers side support bar which clamps back to the wheel well</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEj2Mg48OHpjY5zXDQdwU5ho9EyufAXiHhVX7iymcpfR6xF0fYNeC-Oplk1bfCqIjIUCk1tBI9HfAV8mTGhzdIPwLp18pu0079HrGcBqv2ISxYHK-TBXDMjWcIGMf7EZSpZ_aI3gXyywy24/s1600/290113+004.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="640" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEj2Mg48OHpjY5zXDQdwU5ho9EyufAXiHhVX7iymcpfR6xF0fYNeC-Oplk1bfCqIjIUCk1tBI9HfAV8mTGhzdIPwLp18pu0079HrGcBqv2ISxYHK-TBXDMjWcIGMf7EZSpZ_aI3gXyywy24/s640/290113+004.JPG" width="480" /></a></div>
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<b><span style="color: white;">Cheers </span></b></div>
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RobKNhttp://www.blogger.com/profile/10393983515572091688noreply@blogger.com0tag:blogger.com,1999:blog-5728053834001539935.post-31640169623561246282013-01-21T02:34:00.000-08:002013-01-21T02:34:48.926-08:00Are we there yet?<div style="text-align: center;">
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<b><span style="color: white;">Well the frame to house the battery box is almost complete these photos will require you to play twister with your head. the bracing is done and just tacked together as the whole structure now has to get engineering approval and I anticipate a few changes will be required. The box full of batteries is required to withstand a 20 G frontal impact and a 10 G side or rear impact and remain in-tacked and not break away from the car. I found I just had to make the thing as I couldn't describe or draw it well enough to get the engineers specifications.</span></b></div>
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<b><span style="color: white;">Ok here we are looking up at the support which in turn is welded to the angle iron bolted to the extended seatbelt bolts you can also see the strut on the right which bolts to the body.</span></b></div>
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<span style="color: white;"><b>Camera angled up a bit more you see the support tacked to the angle</b> </span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEh3gOabWR5m5niGwhS9oapxm1KG43ngAnnJ_wN3zVCbf_msxliO4VkZeTO37Xmc61dbMAqD6T4arxRjufDtcRPeBpMx6xmWGP35A8M_zWOCBRJjCDhyphenhyphenN_DJqYYZBel9SGaXptZZTz5CNLQ/s1600/200113+007.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEh3gOabWR5m5niGwhS9oapxm1KG43ngAnnJ_wN3zVCbf_msxliO4VkZeTO37Xmc61dbMAqD6T4arxRjufDtcRPeBpMx6xmWGP35A8M_zWOCBRJjCDhyphenhyphenN_DJqYYZBel9SGaXptZZTz5CNLQ/s640/200113+007.JPG" width="640" /></a></div>
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<b><span style="color: white;">This dog leg brace will need to be made in a thicker material 6mm not 3mm with a diagonal drace welded behind </span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhWGRvctjhyphenhyphensSf39U1lFfs2vWsIcp_uu1ywNGARCjJiymKLZuXJQtGkHIW3Zt7vkPlHMrNq84YiF9KOBxx9uADq0-8-H12KGMdS7vkLpq2KwV89gYS1H4KVwta2ZMVLOprdGcyPCWWe4_M/s1600/200113+006.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhWGRvctjhyphenhyphensSf39U1lFfs2vWsIcp_uu1ywNGARCjJiymKLZuXJQtGkHIW3Zt7vkPlHMrNq84YiF9KOBxx9uADq0-8-H12KGMdS7vkLpq2KwV89gYS1H4KVwta2ZMVLOprdGcyPCWWe4_M/s640/200113+006.JPG" width="640" /></a></div>
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<b><span style="color: white;">Again the dog leg is required to clear the box</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjJvUKHn6SFHrLquAebhv09u-SpjX-O-FooAEn0vpsbCZixiu6FhkJu9RHja3_MwEc9zALdtSrCAn3FV8xeGVpHrTfvRjzYSU9fNOGvAmAmBOxF52uyEaq6U8MZYWfEMiqnj1wE_k2GtN4/s1600/200113+005.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjJvUKHn6SFHrLquAebhv09u-SpjX-O-FooAEn0vpsbCZixiu6FhkJu9RHja3_MwEc9zALdtSrCAn3FV8xeGVpHrTfvRjzYSU9fNOGvAmAmBOxF52uyEaq6U8MZYWfEMiqnj1wE_k2GtN4/s640/200113+005.JPG" width="640" /></a></div>
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<b><span style="color: white;">The other side brace again different because the under body of the car is not symmetrical </span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiwbVd5RpPSaYso9fZlh9TzBhx-0WRXy5INFIwYa7hyphenhyphenvep_Fl_3gsBHodpWa0pLqW3bX4dsSywBSd8wN0LnutjJWXzcMP6chMHX7K0LRnipe_mFHx3MNQ5ncgd0pMVHKmluGcQmH-13pNo/s1600/200113+003.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="640" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiwbVd5RpPSaYso9fZlh9TzBhx-0WRXy5INFIwYa7hyphenhyphenvep_Fl_3gsBHodpWa0pLqW3bX4dsSywBSd8wN0LnutjJWXzcMP6chMHX7K0LRnipe_mFHx3MNQ5ncgd0pMVHKmluGcQmH-13pNo/s640/200113+003.JPG" width="480" /></a></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgkI8quyhIG27lCcW5e3ebVcgMoVJNVvhm6r3PS6yucIYDfgeP3KqrE6EhaPYnArL9RzSyrMOC8cO1-KO7Lej7SFQizO3JdHvx2sOVOblp120FQCWC2IsviFGvNOLHbZsVnBYVPMf55CDQ/s1600/200113+002.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgkI8quyhIG27lCcW5e3ebVcgMoVJNVvhm6r3PS6yucIYDfgeP3KqrE6EhaPYnArL9RzSyrMOC8cO1-KO7Lej7SFQizO3JdHvx2sOVOblp120FQCWC2IsviFGvNOLHbZsVnBYVPMf55CDQ/s640/200113+002.JPG" width="640" /></a></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgrWHBDKHOqwfLnAXxHL8ZiFIzzJN84tWbI0UZEvydApCk7Pnjw5Eroulrqo0B3PGf5KnEAWqegvPyiZQ7rqP5WgNd4Qx6mNqtMgF0uPIcd7JbL-MKvpGMc4aQ24S1vPCA2BAUhVHxlHrQ/s1600/200113+001.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgrWHBDKHOqwfLnAXxHL8ZiFIzzJN84tWbI0UZEvydApCk7Pnjw5Eroulrqo0B3PGf5KnEAWqegvPyiZQ7rqP5WgNd4Qx6mNqtMgF0uPIcd7JbL-MKvpGMc4aQ24S1vPCA2BAUhVHxlHrQ/s640/200113+001.JPG" width="640" /></a></div>
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<b><span style="color: white;">Hows your neck?</span></b></div>
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<b><span style="color: white;">Thanks for looking, Rob</span></b></div>
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RobKNhttp://www.blogger.com/profile/10393983515572091688noreply@blogger.com1tag:blogger.com,1999:blog-5728053834001539935.post-1494402220443969042013-01-12T23:19:00.001-08:002013-01-15T19:03:43.612-08:00That BOX!<div class="separator" style="clear: both; text-align: center;">
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<b><span style="color: white;">After 3 different models and 2 attempts to construct I have completed the battery box, it will hold 24 Thunder-sky 100 amp batteries laying on edge providing me with half of the final pack voltage of (144 Volts)</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgRgdc6lS8NPXBNIK1vmNCBe5AQJO0L6go5kPGX2WxL6qD2xO4QfZMGKZc7ENYsYHHxhjiD5zzhSB388aLxKPR3xSfU7TzTlQQ3hDb5jImkVIcBiQA-QtS-E0ESSgRiEGINKHoVA2Mznl4/s1600/001.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgRgdc6lS8NPXBNIK1vmNCBe5AQJO0L6go5kPGX2WxL6qD2xO4QfZMGKZc7ENYsYHHxhjiD5zzhSB388aLxKPR3xSfU7TzTlQQ3hDb5jImkVIcBiQA-QtS-E0ESSgRiEGINKHoVA2Mznl4/s640/001.JPG" width="640" /></a></div>
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<span style="color: white;"><b>Steel Rivets used as the Registration inspectors won't accept aluminium </b></span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEinVP8Vq_tzPjF14JOq_mJ3zGpuLcw0-7vuFO6bN1LvNC7fKq65-ci3C1mMU8gFNnEw6LXLa3SxyN3TMxJ0mm6psqd5e8tB0zMcHiQ6XHFdl2b95G_r9O19MOOaObT8gD2qY2vs15UOHHU/s1600/002.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEinVP8Vq_tzPjF14JOq_mJ3zGpuLcw0-7vuFO6bN1LvNC7fKq65-ci3C1mMU8gFNnEw6LXLa3SxyN3TMxJ0mm6psqd5e8tB0zMcHiQ6XHFdl2b95G_r9O19MOOaObT8gD2qY2vs15UOHHU/s640/002.JPG" width="640" /></a></div>
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<b><span style="color: white;">Part of the pivoting rack for the box. This will drop down and allow the battery box to slide out as a cartridge so I can use it on my yet to come E-Boat/party pontoon but still leave a second 72 Volt pack in the car for driving</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhdwsE83FENLcxTvAa7kSkWHIKmHMjalnUxOacr0Lp2efK1AQoOhFQ3BvVR_eGX327wPvzTtwzSEG9Nhrr2UXDG0YC4dei8pD5ioVkPbBW0MAGwTjV4oso1Yw25fYQMe0xaYGlVPPrKY-4/s1600/003.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhdwsE83FENLcxTvAa7kSkWHIKmHMjalnUxOacr0Lp2efK1AQoOhFQ3BvVR_eGX327wPvzTtwzSEG9Nhrr2UXDG0YC4dei8pD5ioVkPbBW0MAGwTjV4oso1Yw25fYQMe0xaYGlVPPrKY-4/s640/003.JPG" width="640" /></a></div>
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<span style="color: white;"><b>Box nice and snug in rack</b></span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjyLYoAVrdg1xHMg5iION3c0Hfi4cffigXiV40ECrwLSk46JLIHcHe3PG47L7s52qETIcLw0bK4XeJekAbTQdfPS7J1BhLuIDARL7wDrEajz7ZTxRJIoDIPeYolZ3ce9n2mJNJM8i702ec/s1600/005.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjyLYoAVrdg1xHMg5iION3c0Hfi4cffigXiV40ECrwLSk46JLIHcHe3PG47L7s52qETIcLw0bK4XeJekAbTQdfPS7J1BhLuIDARL7wDrEajz7ZTxRJIoDIPeYolZ3ce9n2mJNJM8i702ec/s640/005.JPG" width="640" /></a></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjja2rKWJx5USTs5V1uDxHWnyFkGvGxDVUms345lEzuzB8qLfvefadcxONXuxAZ7Ie03ad0QaJ5URyWCQ9M5l8fds91Q7kEIwdZLDbp6W8E6XHvkWZqdakQ4n59Gd9UTVjc9xljznZrAuw/s1600/006.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjja2rKWJx5USTs5V1uDxHWnyFkGvGxDVUms345lEzuzB8qLfvefadcxONXuxAZ7Ie03ad0QaJ5URyWCQ9M5l8fds91Q7kEIwdZLDbp6W8E6XHvkWZqdakQ4n59Gd9UTVjc9xljznZrAuw/s640/006.JPG" width="640" /></a></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEh3uLwyE14LC9J_J4atK_2-iinyCWxUW1QiRRCCsq396d9yr9wOrob2xNzVf2Ev-traThjUDqyC0FAZPQGLBog3x8nfiKu71WgE6YyV_R285WOACilOyGFnOW9b37iz-bDI2Fvj5lMhkVQ/s1600/008.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEh3uLwyE14LC9J_J4atK_2-iinyCWxUW1QiRRCCsq396d9yr9wOrob2xNzVf2Ev-traThjUDqyC0FAZPQGLBog3x8nfiKu71WgE6YyV_R285WOACilOyGFnOW9b37iz-bDI2Fvj5lMhkVQ/s640/008.JPG" width="640" /></a></div>
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<b><span style="color: white;">This shows the box about to be slid up into place </span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhUhZRvNXjlX07t6-fSWkTXvz2IoV2wXT_GeEGQyiZWM6ddo04Vh8HH156D5LI7KMfNV2Yuv0WXaPG-gz2Q77Yi76GPrAUkQ7gOq5qDeEYcqJpYf7Sym3bCXQ_Yh4RIbyMSwwsEIuq9hE8/s1600/009.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhUhZRvNXjlX07t6-fSWkTXvz2IoV2wXT_GeEGQyiZWM6ddo04Vh8HH156D5LI7KMfNV2Yuv0WXaPG-gz2Q77Yi76GPrAUkQ7gOq5qDeEYcqJpYf7Sym3bCXQ_Yh4RIbyMSwwsEIuq9hE8/s640/009.JPG" width="640" /></a></div>
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<span style="color: white;"><b>And sits up nice and neat</b></span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjLmyB_SmRsHiNz5cPYe7GrVAf7q3HM4L0jEKbpffXcXoBQ-irMM9V1U0pWT2alJMwVtEuimo445YCUu6Bytlc9u3irHxU_vJQcIE6mx2K2iD9Q78sINHi17CH-upk_ge1NWV-gvqwSva8/s1600/010.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjLmyB_SmRsHiNz5cPYe7GrVAf7q3HM4L0jEKbpffXcXoBQ-irMM9V1U0pWT2alJMwVtEuimo445YCUu6Bytlc9u3irHxU_vJQcIE6mx2K2iD9Q78sINHi17CH-upk_ge1NWV-gvqwSva8/s640/010.JPG" width="640" /></a></div>
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<b><span style="color: white;">not a lot of room between the shocker mounts </span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEg2GyTEPPojj2L9WnYF2JZSO6OfC6obQHPLocpz6s8fFGAv9TFNWLcd86Zmq5INm_Wt-8VPgqxWJEV7K8ePX9QC8Lb4x2WVtdW32WjOggSSkePExke3lSI_yEosgCModu42vvoZLoEVu1s/s1600/011.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEg2GyTEPPojj2L9WnYF2JZSO6OfC6obQHPLocpz6s8fFGAv9TFNWLcd86Zmq5INm_Wt-8VPgqxWJEV7K8ePX9QC8Lb4x2WVtdW32WjOggSSkePExke3lSI_yEosgCModu42vvoZLoEVu1s/s640/011.JPG" width="640" /></a></div>
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<span style="color: white;"><b>And the clearance at the front of the box, needs to accommodate the park b</b></span><span style="color: white;"><b>rake cables</b></span> </div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiPAvKrbENj1ruIh9wtbCrM2V37E59AnRmrRhoiCHnxSnNgjggyfKd3PaMW5bA2YYOsj7B45AWIjbeFuwQC0zW-rM7E_DIJvsFrTo_gsQ6ON2v6Czl_rQj_KgywaTEvqUP0j2ofMPjZZqg/s1600/014.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="640" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiPAvKrbENj1ruIh9wtbCrM2V37E59AnRmrRhoiCHnxSnNgjggyfKd3PaMW5bA2YYOsj7B45AWIjbeFuwQC0zW-rM7E_DIJvsFrTo_gsQ6ON2v6Czl_rQj_KgywaTEvqUP0j2ofMPjZZqg/s640/014.JPG" width="480" /></a></div>
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<b><span style="color: white;">Cut 45 mm off the hight of the box </span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEg6fDE9zJ-ZHQcx7jKdsDAqEXVx9NSvhE7TZoQdKLMNkTXpzevX4oURvOnoqewxViVvVsO-CH6OvceMGOD6wMmBOnRKLUqfir2Xhc3lbTes-3hGL0VLCu4KzBWD7dzoMm-FBOU_8oYg92Y/s1600/150113+002.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEg6fDE9zJ-ZHQcx7jKdsDAqEXVx9NSvhE7TZoQdKLMNkTXpzevX4oURvOnoqewxViVvVsO-CH6OvceMGOD6wMmBOnRKLUqfir2Xhc3lbTes-3hGL0VLCu4KzBWD7dzoMm-FBOU_8oYg92Y/s640/150113+002.JPG" width="640" /></a></div>
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<b><span style="color: white;">Looking at where the back seat bolts in you can see the inspection hole for the old fuel tank pump just above and too either side to the rear are the seat belt mounting bolts I have tapped the tread to a larger 12 x 1.75 mm and put new high tensile bolts in that are 20 mm longer so I can bolt a mounting system under the car for the b</span></b><span style="color: white;">ox </span></div>
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<b><span style="color: white;">The original bolts tightened flush with the nuts now 20 mm of thread protrudes for mounting bracket I have almost finished the mounting system however I can't get the camera far enough away from the car to get a picture!</span></b></div>
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<span style="color: white;"><b> Cheers</b></span></div>
RobKNhttp://www.blogger.com/profile/10393983515572091688noreply@blogger.com0tag:blogger.com,1999:blog-5728053834001539935.post-744559116965689972013-01-02T17:19:00.003-08:002013-01-02T17:35:31.437-08:0040 C in the shed I'm out here<br />
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<span style="color: white;">Early start this morning because of heat however Controller, Main Contactor and Auto Precharge resister installed. I had good intentions to keep going but an early start tomorrow morning is on the list. </span></div>
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<span style="color: white;">Now What is This Korkie???</span></div>
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<span style="color: white;">Adding a second story for the controller</span></div>
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<span style="color: white;">This will allow the main contactor to sit under the controller</span></div>
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<span style="color: white;">Then I can use short brass buss bars for some of the connections</span></div>
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<span style="color: white;">Like This</span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgCxWTL1lEenB8ND2lvM-t7i4hqoqDZFmUOE0WRKW0BSOvkEC4WVIg-o_Vcz5y8c_4iJ1yt0sPsvYeTrmGnT_71dpmawjIML43YHhS-b1_kSwkMLWe4E9-iM0SGPf4Nmrr-WHTYF1arBQY/s1600/30113+010+06.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgCxWTL1lEenB8ND2lvM-t7i4hqoqDZFmUOE0WRKW0BSOvkEC4WVIg-o_Vcz5y8c_4iJ1yt0sPsvYeTrmGnT_71dpmawjIML43YHhS-b1_kSwkMLWe4E9-iM0SGPf4Nmrr-WHTYF1arBQY/s640/30113+010+06.JPG" width="640" /></a></div>
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<span style="color: white;">Next the precharge resistor to protect the controller</span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjoOfQt405TirRS-eJC0m476T0jZmAgYaRNLN3k9T3sSPHB6tZEOC3_GX4NKVbBRiP1y_SP5e6xwP3DQ5bzigz4XATEfG4iI1Sbv9pjiUB4m0G207vBvC3EMEcMSAsFLGh5sy5we3BzAC0/s1600/30113+009+07.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="640" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjoOfQt405TirRS-eJC0m476T0jZmAgYaRNLN3k9T3sSPHB6tZEOC3_GX4NKVbBRiP1y_SP5e6xwP3DQ5bzigz4XATEfG4iI1Sbv9pjiUB4m0G207vBvC3EMEcMSAsFLGh5sy5we3BzAC0/s640/30113+009+07.JPG" width="480" /></a></div>
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<span style="color: white;">Looking like this</span></div>
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<span style="color: white;">and put back in the engine bay</span></div>
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<span style="color: white;">Next project hot water, showing the electric water pump from a 2005 VW $20 from Ebay</span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhBZ_grRgr8Q7HQ2xOwmeTkH8Ght1StHlj0H4ffYV8GJd6Uk85sJkXLvMjqBkPIuqvmvFDFhNzW2WyYerP9RPDpDZNszVBLZyUMlOBzW68PqQk-dhm5ADcOkixLS0aXujtM8ul4cAjSIjQ/s1600/30113+013+10.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhBZ_grRgr8Q7HQ2xOwmeTkH8Ght1StHlj0H4ffYV8GJd6Uk85sJkXLvMjqBkPIuqvmvFDFhNzW2WyYerP9RPDpDZNszVBLZyUMlOBzW68PqQk-dhm5ADcOkixLS0aXujtM8ul4cAjSIjQ/s640/30113+013+10.JPG" width="640" /></a></div>
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<span style="color: white;">Cheers</span></div>
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RobKNhttp://www.blogger.com/profile/10393983515572091688noreply@blogger.com0tag:blogger.com,1999:blog-5728053834001539935.post-72080329064603998832013-01-01T03:12:00.000-08:002013-01-01T03:12:55.621-08:00Peripherals, small update<br />
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<b><span style="color: white;">Had good intentions today but it's new years day I'm in recovery mode and it's to dam hot in the shed so only a couple of things done. The first in was a check to see the braket for the gear linkages and cables fit all ok.</span></b></div>
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<b><span style="color: white;">Next a small braket and cable holder then mount the Pot Box, why do the teenages ears prick up every time I say Pot Box?</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgTrC4W74XR-JK1Vz3XJ8EZvuYKuY1Vo2SHI-MV0H8K3ID1zXbcljlR1H0TxRu4lCfu-FzrwtYPQ-9rdVoLzATO29SQ5Q35nBuW-s_oUaH7MUBVPpM3dNqe1Aeky3TeXw1jM8S_iVDGf70/s1600/10113+002.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgTrC4W74XR-JK1Vz3XJ8EZvuYKuY1Vo2SHI-MV0H8K3ID1zXbcljlR1H0TxRu4lCfu-FzrwtYPQ-9rdVoLzATO29SQ5Q35nBuW-s_oUaH7MUBVPpM3dNqe1Aeky3TeXw1jM8S_iVDGf70/s640/10113+002.JPG" width="640" /></a></div>
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<b><span style="color: white;">That will do for today. Cheers</span></b></div>
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<br />RobKNhttp://www.blogger.com/profile/10393983515572091688noreply@blogger.com0tag:blogger.com,1999:blog-5728053834001539935.post-13713488824005498712012-12-28T22:16:00.000-08:002012-12-28T22:16:30.091-08:00Doctor, the operation was a success <div style="text-align: center;">
<b><span style="color: white;">Adaptor plate and assembly bolted to motor</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgryY95MLBPXw0JMQktAQBBFOBW0uJUnMJQoEf2vH4tAxSyeSsAxr2Fv39vwKEvtzS_25pkrV8SfI7R0JtOOvTypx-KOdbedTJVlng_Pe9TIwLjEbB3OjvbrxknyUPaH0WCbAabo9cJoek/s1600/291212+014+01.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgryY95MLBPXw0JMQktAQBBFOBW0uJUnMJQoEf2vH4tAxSyeSsAxr2Fv39vwKEvtzS_25pkrV8SfI7R0JtOOvTypx-KOdbedTJVlng_Pe9TIwLjEbB3OjvbrxknyUPaH0WCbAabo9cJoek/s640/291212+014+01.jpg" width="640" /></a></div>
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<span style="color: white;">Closer view so you can see my rough work</span></div>
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<span style="color: white;">First coupling on motor shaft</span></div>
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<span style="color: white;">Second coupling to attach to the gearbox input shaft</span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgVa3habMaPqq2zTbvEiH5YFscWq_Qj5xvMzA-BRTV4SM7sXgkEYlRM3s1rBGwU-gvjrRDmXim7rKsxs3nXke2kqZp-jnSEu-lHQJq_jsU9hBpA6V1DyyMyNKHxmChvhd4GQwAYSE-sxuM/s1600/291212+018+04.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgVa3habMaPqq2zTbvEiH5YFscWq_Qj5xvMzA-BRTV4SM7sXgkEYlRM3s1rBGwU-gvjrRDmXim7rKsxs3nXke2kqZp-jnSEu-lHQJq_jsU9hBpA6V1DyyMyNKHxmChvhd4GQwAYSE-sxuM/s640/291212+018+04.jpg" width="640" /></a></div>
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<span style="color: white;">Assembly showing complete coupling and rubber "spider'</span></div>
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<span style="color: white;">Gearbox connected to motor </span></div>
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<span style="color: white;">Hoisted on to work bench for inspection, yep the work bench is rated at 25 kgs. weight and it's holding up at 80 kgs. Still have chain and hoist </span></div>
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<span style="color: white;">Oh, that's right turn it around the right way</span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEi75k99VaEKtFyCFEF-MQKNZXbPI63F2cs9chxFt6XiAy9MfbKyLZ30bRNDLNht4kBvA7hdYJVHZiPRouSH5pX07QlONy10ay6dsEPRw7zk5ihnA28oB7pfT7A_ThEvwwPkNp7AVsT26tI/s1600/291212+023+08.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEi75k99VaEKtFyCFEF-MQKNZXbPI63F2cs9chxFt6XiAy9MfbKyLZ30bRNDLNht4kBvA7hdYJVHZiPRouSH5pX07QlONy10ay6dsEPRw7zk5ihnA28oB7pfT7A_ThEvwwPkNp7AVsT26tI/s640/291212+023+08.JPG" width="640" /></a></div>
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<span style="color: white;">Several hours of argy bargy </span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhhcsf9ykIwBM3HBY8EMkGSXNlKWnScT3seeQONtZSOaOKomEWYkEJDlfF130Kjkunf-SJQjqGUewQeT2A-oWEWMCSVEPvGjzV1Q8m8fH-Fxcx52VLbDMsG9mvyxqy6cOdlLza1_Pd3jB8/s1600/291212+024+09.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="640" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhhcsf9ykIwBM3HBY8EMkGSXNlKWnScT3seeQONtZSOaOKomEWYkEJDlfF130Kjkunf-SJQjqGUewQeT2A-oWEWMCSVEPvGjzV1Q8m8fH-Fxcx52VLbDMsG9mvyxqy6cOdlLza1_Pd3jB8/s640/291212+024+09.JPG" width="480" /></a></div>
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<span style="color: white;">Snug fit with 7mm to spare, well to tell the truth I had to cut 22 mm off of the motor aux shaft.</span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhCjBabX7Yx-y9faj1lI0GWLU-ti_Q225D3id8wQD28ZWDPbjLUAAXzLNgnvDOcLSLlK8jvqpV_oCGPoW8sng8Gph4xsK2uUZ4VNJpAjNq0av7h4DOsnfI7Um4VIHoW-8HQsGO-2JvK2Jo/s1600/291212+026+10.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhCjBabX7Yx-y9faj1lI0GWLU-ti_Q225D3id8wQD28ZWDPbjLUAAXzLNgnvDOcLSLlK8jvqpV_oCGPoW8sng8Gph4xsK2uUZ4VNJpAjNq0av7h4DOsnfI7Um4VIHoW-8HQsGO-2JvK2Jo/s640/291212+026+10.JPG" width="640" /></a></div>
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<span style="color: white;">Modified the existing engine mount and yes a cigarette paper tight fit. </span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgnumDw-zmjxgq3di-C25Zz5r8t2Xat9DtOUapvT5bxlbUi6oisBiGodRCXemnmux52wlryKIsjyiBssBhH3ux0Odr3JgSuvsxOI_KkpbET3i7ze3cXuTRgJWFKbw24ygky4OZd-wkKJFc/s1600/291212+028+11.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="640" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgnumDw-zmjxgq3di-C25Zz5r8t2Xat9DtOUapvT5bxlbUi6oisBiGodRCXemnmux52wlryKIsjyiBssBhH3ux0Odr3JgSuvsxOI_KkpbET3i7ze3cXuTRgJWFKbw24ygky4OZd-wkKJFc/s640/291212+028+11.JPG" width="480" /></a></div>
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<span style="color: white;">Another view of the engine mount I know Dennis will be looking. Mad man is converting the same car</span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgu7MyCYF7zbUun0Dn_7KAAc9PA_REK_lszC6BsvpQQcbPawGcBt00fwVyrE_gWBnLvM0tT6LRjYF1Op89KAvSMzBadQBx3HGbIsvtYbrdFKhR8mrUq6quvZU90aWi5QrVo0j_2xv0vf2s/s1600/291212+029+12.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgu7MyCYF7zbUun0Dn_7KAAc9PA_REK_lszC6BsvpQQcbPawGcBt00fwVyrE_gWBnLvM0tT6LRjYF1Op89KAvSMzBadQBx3HGbIsvtYbrdFKhR8mrUq6quvZU90aWi5QrVo0j_2xv0vf2s/s640/291212+029+12.JPG" width="640" /></a></div>
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<span style="color: white;">Controller and main contactor</span></div>
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<span style="color: white;">Gearbox mount doing it's job</span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEggdcoX1OFpTU_XgWe0AVdzI5REpvJmmM704telUdwtHLxNU0h6qRjsu_69GSMzD9AL9VMyErtunOPaZTjg8F_-O1c_qzXs4VUP4lGdGyiV8v38uDUyo3DYhETJEUwTOmmZFnZ7NC-ioA0/s1600/291212+031+14.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEggdcoX1OFpTU_XgWe0AVdzI5REpvJmmM704telUdwtHLxNU0h6qRjsu_69GSMzD9AL9VMyErtunOPaZTjg8F_-O1c_qzXs4VUP4lGdGyiV8v38uDUyo3DYhETJEUwTOmmZFnZ7NC-ioA0/s640/291212+031+14.JPG" width="640" /></a></div>
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<span style="color: white;">How do I tighten the grub screws on the coupler?</span> </div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgZZT0yQtCVUFPBdfrDIYsY7BOmJBZ0fXBcdeOclqqiZ0twBnmeqo5d3j79xfybQpatb5gAwlbSrL7JTAWIqz3JA8UqW5-GUpq0lrAEMrJNMhaEKOqmViWhO2R6DEwppogqge46lmmyL1Q/s1600/291212+035+15.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="640" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgZZT0yQtCVUFPBdfrDIYsY7BOmJBZ0fXBcdeOclqqiZ0twBnmeqo5d3j79xfybQpatb5gAwlbSrL7JTAWIqz3JA8UqW5-GUpq0lrAEMrJNMhaEKOqmViWhO2R6DEwppogqge46lmmyL1Q/s640/291212+035+15.JPG" width="480" /></a></div>
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<span style="color: white;">That's right just drill a 50mm hole in the bellhousing</span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiURXjccuiNWERwRFmsTmrzivp1jqFsC7m8jwCHcwv2KdthVDwblgB_XL_4iU3oxY2EkFn3GYxiq2HmVLKUA-CRvw6xU-Yc5F2k8eZoqj5sBhQyGIeLplQWLxD_yWoM9jLRUHkyxpS_Buk/s1600/291212+036+16.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="640" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiURXjccuiNWERwRFmsTmrzivp1jqFsC7m8jwCHcwv2KdthVDwblgB_XL_4iU3oxY2EkFn3GYxiq2HmVLKUA-CRvw6xU-Yc5F2k8eZoqj5sBhQyGIeLplQWLxD_yWoM9jLRUHkyxpS_Buk/s640/291212+036+16.JPG" width="480" /></a></div>
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<span style="color: white;">Yep I'm going to put an old orange bath plug with a chain in there </span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhC2aSRTmGmZo3K2VgF4ZpGw74LaXbPdug3C-pcC7hOphowNd6UaEjXeic-T8jLNQ6hInXSYEjNHfWHCyHJIgJnQ-Bq50Rn5GAbRrPtHGdxEHiXa_6gHxNpTOknLR5muD42WUFBDiKvr_Q/s1600/291212+037+17.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="640" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhC2aSRTmGmZo3K2VgF4ZpGw74LaXbPdug3C-pcC7hOphowNd6UaEjXeic-T8jLNQ6hInXSYEjNHfWHCyHJIgJnQ-Bq50Rn5GAbRrPtHGdxEHiXa_6gHxNpTOknLR5muD42WUFBDiKvr_Q/s640/291212+037+17.JPG" width="480" /></a></div>
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<span style="color: white;">Back to work tomorrow </span></div>
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<br />RobKNhttp://www.blogger.com/profile/10393983515572091688noreply@blogger.com0tag:blogger.com,1999:blog-5728053834001539935.post-89606739122108806212012-12-20T15:37:00.000-08:002012-12-20T15:53:52.733-08:00Successful 51 st Orbit of the sun<div style="text-align: center;">
<b><span style="color: white;">Thanks to the family for this great card as I head of on my 52 second, hopefully full orbit of the sun.</span></b></div>
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<b><span style="color: white;">Now on with the show.</span></b></div>
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<b><span style="color: white;">Yes I have my home made adapter plate ready in time for holidays</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjP_4gy7QZ7aIrN87AEHVfzOQk6P9ycuFNejWPy0PbavRZ6prJTvot4ntQFq7b5kEFHnHx-cpICdtUiX_bhXVUSdkTtMNw4f4r810WZ3fNKKdiuMkeMdVLN0XRe6PACQMcTLUk8BafOY2E/s1600/211212+009.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjP_4gy7QZ7aIrN87AEHVfzOQk6P9ycuFNejWPy0PbavRZ6prJTvot4ntQFq7b5kEFHnHx-cpICdtUiX_bhXVUSdkTtMNw4f4r810WZ3fNKKdiuMkeMdVLN0XRe6PACQMcTLUk8BafOY2E/s640/211212+009.JPG" width="640" /></a></div>
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<b><span style="color: white;">And the battery box to fit in the area where the fuel tank was. This a little different to the template I made this one holding 27 cells, the original box proved to difficult to make with such limited time and resource, I Know what your thinking, "work gets in the way of all fun thing".</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhSp32UlwESMZHbmIKpNGltOmcmL9DorrL3s3dclT6K0PN5TW8EvM2tVs7WvFQXAvrTHKvqYXMMak66KTv5AaKvzDIFXuICKaiSwK8KAjG-46pBfmPvOta9Sbta63QCdYE6hdYd5osbaq4/s1600/211212+003.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhSp32UlwESMZHbmIKpNGltOmcmL9DorrL3s3dclT6K0PN5TW8EvM2tVs7WvFQXAvrTHKvqYXMMak66KTv5AaKvzDIFXuICKaiSwK8KAjG-46pBfmPvOta9Sbta63QCdYE6hdYd5osbaq4/s640/211212+003.JPG" width="640" /></a></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiYkZ7Yhf2jjSmdv55tGRprmOWE09CNGCBi6RCBmJ2G1KidsbuRTWJhkVvrkNbo-SxdPRriyZAA3x8nGYn-k3Fes7Ae-IIVJ4oLr37S3EbSvtK9pW3L2wdP29tMhSr_ZQZMHwlvpl0jOFk/s1600/211212+004.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiYkZ7Yhf2jjSmdv55tGRprmOWE09CNGCBi6RCBmJ2G1KidsbuRTWJhkVvrkNbo-SxdPRriyZAA3x8nGYn-k3Fes7Ae-IIVJ4oLr37S3EbSvtK9pW3L2wdP29tMhSr_ZQZMHwlvpl0jOFk/s640/211212+004.JPG" width="640" /></a></div>
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<span style="color: white;"><b>Well almost finished</b></span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEj47QAkVoDi32s7kZ1I21yViq_D9Mf_WDm14l1I1IUVzB2AtlTPfFLIODQfySR43gVbZIHeYPR2WZ5SrkiEamAX-CwMDoswwL8NjL5vmIhAZTnB5429mycygLJYEw4Hv0UZNn_AvbWiUEs/s1600/211212+005.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEj47QAkVoDi32s7kZ1I21yViq_D9Mf_WDm14l1I1IUVzB2AtlTPfFLIODQfySR43gVbZIHeYPR2WZ5SrkiEamAX-CwMDoswwL8NjL5vmIhAZTnB5429mycygLJYEw4Hv0UZNn_AvbWiUEs/s640/211212+005.JPG" width="640" /></a></div>
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<span style="color: white;">And what's this?</span></div>
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<span style="color: white;">It's a 175 Amp 600 Volt quick disconnect Anderson Connector for my battery box, why?</span></div>
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<span style="color: white;">Well I'm going to have a quick disconnect battery system so I can use the same pack on my ELECTRIC BOAT!</span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhsqCw1lw9qWfPLUTa_blOtYu_T7_SWEzgcnr0KqSC654AZFyUjtSrGjNhbs1NA2DdP7GOPT2bwnAi-DY8Z8cMq33FdxZgEcbiov4KAxIcdDud49joO2BUnv4UzTeVxhzRzcu10ClIYPfk/s1600/211212+010.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhsqCw1lw9qWfPLUTa_blOtYu_T7_SWEzgcnr0KqSC654AZFyUjtSrGjNhbs1NA2DdP7GOPT2bwnAi-DY8Z8cMq33FdxZgEcbiov4KAxIcdDud49joO2BUnv4UzTeVxhzRzcu10ClIYPfk/s640/211212+010.JPG" width="640" /></a></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjizsge-8NO46bl7oRZXnJnX8avGOCOKmqcA6gHWlSw9sbU-4Th9BUXmUsunxsdvBF6h2inAwoapt_IaQ3SnuW-MOioldd8_5aHaDX3wrcjBg6rsjIKlWH1eMIptN09qhyphenhyphenvKpey0PS8mMw/s1600/211212+011.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjizsge-8NO46bl7oRZXnJnX8avGOCOKmqcA6gHWlSw9sbU-4Th9BUXmUsunxsdvBF6h2inAwoapt_IaQ3SnuW-MOioldd8_5aHaDX3wrcjBg6rsjIKlWH1eMIptN09qhyphenhyphenvKpey0PS8mMw/s640/211212+011.JPG" width="640" /></a></div>
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<b><span style="color: white;">MMM Time for a mental health check!</span></b></div>
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<b><span style="color: white;">Thank you very much Eric for bringing this little memento home for me from your trip tho the USA for:</span></b></div>
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<h1 style="margin-top: 0cm; text-align: center;">
<span style="background-color: black; font-family: Arial, sans-serif; font-size: 12pt; line-height: 115%;"><span style="color: white;">2nd Annual Electric Vehicle Conversion Convention - EVCCON<o:p></o:p></span></span></h1>
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<span style="font-family: Arial, sans-serif; font-size: 12pt; line-height: 115%;"><span style="background-color: black; color: white;">September
26-30, 2012 - Cape Girardeau Missouri</span><span style="background-color: white;"><o:p></o:p></span></span></h1>
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<b><span style="color: white;">So have an Electrifying Christmas and Happy new Year</span></b></div>
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<b><span style="color: white;">Cheers, Rob</span></b></div>
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<br />RobKNhttp://www.blogger.com/profile/10393983515572091688noreply@blogger.com0tag:blogger.com,1999:blog-5728053834001539935.post-30539262751786393772012-11-26T21:22:00.003-08:002012-11-26T21:22:47.546-08:00Box of joy<div class="separator" style="clear: both; text-align: center;">
<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEi2dUW6R7b_F_Nnln_Ej1CGLVg-62ksdCM4ZpqSC1D3lHXptcVt8Ao1BGHacXIS3i3KD2-soo40-OdLIYbLYJBcVYfZXmf15cMO5JLY3dBSil90EhM9hqul7NUJ5V7Onegdn2n1tkn3PDA/s1600/261161+004.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEi2dUW6R7b_F_Nnln_Ej1CGLVg-62ksdCM4ZpqSC1D3lHXptcVt8Ao1BGHacXIS3i3KD2-soo40-OdLIYbLYJBcVYfZXmf15cMO5JLY3dBSil90EhM9hqul7NUJ5V7Onegdn2n1tkn3PDA/s640/261161+004.JPG" width="640" /></a></div>
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<span style="color: white;"> <b>This will hold 33 90 amp hour Batteries for 10.35 Kw strorage </b></span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjHqCjLpLZrWQ_yWsOLMRr8voHDpbOk-pIenxOG60tdomE3akcjMHRe7TVbUzoj3yMtX_6jRiFX9MheamclLk42oDbx1dJUbRY4PVKkNgasSvA6YVFgJxW3V7mX9WBR9mchiORuf3Z4Anw/s1600/261161+006.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjHqCjLpLZrWQ_yWsOLMRr8voHDpbOk-pIenxOG60tdomE3akcjMHRe7TVbUzoj3yMtX_6jRiFX9MheamclLk42oDbx1dJUbRY4PVKkNgasSvA6YVFgJxW3V7mX9WBR9mchiORuf3Z4Anw/s640/261161+006.JPG" width="640" /></a></div>
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<b><span style="color: white;">I need to make a battery box to fit in the space vacated by the fuel tank this means making a mock up and getting the dimensions right.</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgjs9QDEYFN_DNGPQC75cJISP7mNBo0H__A7HQaU_kzJTAzKgNX7ZHSJ4ketDoKshU0TAoU1H7_2NCvD3rVHYGSDwpBCEn80TnOGde2wd01rLOxd-bh47n4hS5_f-Mj_EOjZrfO3-JF8vU/s1600/261161+009.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgjs9QDEYFN_DNGPQC75cJISP7mNBo0H__A7HQaU_kzJTAzKgNX7ZHSJ4ketDoKshU0TAoU1H7_2NCvD3rVHYGSDwpBCEn80TnOGde2wd01rLOxd-bh47n4hS5_f-Mj_EOjZrfO3-JF8vU/s640/261161+009.JPG" width="640" /></a></div>
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<b><span style="color: white;">View under car with main support glued (welded) to brackets </span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgeIW5L4FF45jRwxN74BJkqFqQehqGwctNQsodDfs7tp46kYUZ6CK17DCKxeFRCtyF22GnKVyhCm2GE4DYtYrj4uXJyKfBcVPyJJ49O9Xu8rn23qWG3S8LpHna7zbdPyHX4XkKPiz29rFw/s1600/261161+010.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="640" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgeIW5L4FF45jRwxN74BJkqFqQehqGwctNQsodDfs7tp46kYUZ6CK17DCKxeFRCtyF22GnKVyhCm2GE4DYtYrj4uXJyKfBcVPyJJ49O9Xu8rn23qWG3S8LpHna7zbdPyHX4XkKPiz29rFw/s640/261161+010.JPG" width="480" /></a></div>
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<b><span style="color: white;">just waiting for quote on box to be made.</span></b></div>
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<b><span style="color: white;">Cheer</span>s</b></div>
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RobKNhttp://www.blogger.com/profile/10393983515572091688noreply@blogger.com0tag:blogger.com,1999:blog-5728053834001539935.post-58230673186822326642012-11-17T04:14:00.001-08:002012-11-17T04:27:14.542-08:00<div style="text-align: center;">
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<b>WHY ISN'T THE BIKE FINISHED?????</b></div>
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<span style="font-size: 13.5pt; line-height: 115%;">Well
it’s been a long time since the last post and time is always at a premium, two
grand children have arrived, I have changed jobs and my son has written off his
first car (he’s fine thankfully).<o:p></o:p></span></div>
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<span style="font-size: 13.5pt; line-height: 115%;">Well
the annual fuel bill for calendar year 2011 was just over $7500!! The wife god
bless her said "enough we need an electric car", music to my ears so the bike
went on hold and the car is moving along quite well.<o:p></o:p></span></div>
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<span style="font-size: 13.5pt; line-height: 115%;">Here
are some mug shots.... enjoy</span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhAaPQh1PWGPs_28-85OgcD-S_8mOxV08nioBwkAjjOqNyAiOOFu5i5yCUYg7lhfTq41KydqA5zolWOSIxCg9GbD0PpwY6sFmcyU81ewNbstFYTPwXVfjhFj5lyAOh37WSUtOHAsLwzqfM/s1600/Photo27+B2.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhAaPQh1PWGPs_28-85OgcD-S_8mOxV08nioBwkAjjOqNyAiOOFu5i5yCUYg7lhfTq41KydqA5zolWOSIxCg9GbD0PpwY6sFmcyU81ewNbstFYTPwXVfjhFj5lyAOh37WSUtOHAsLwzqfM/s640/Photo27+B2.JPG" width="640" /></a></div>
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<span style="color: white; font-size: 13.5pt; line-height: 115%;">Small Tardis of a car with room for 4 big people like me.</span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiZ4bgczfN0_XLnOwxJ1idFcaXCeaH7ZvzkukBlAtJxC4x6D9L2xo9LrP49946cAwje5LdsTFRpW9vREP4jHYKnrf7-1G4ERc83hpewTqAKR3hif-i3ZIGkQZ5Gi0fsb4z8THzQQ6TVbJA/s1600/Photo+24+B1.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="640" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiZ4bgczfN0_XLnOwxJ1idFcaXCeaH7ZvzkukBlAtJxC4x6D9L2xo9LrP49946cAwje5LdsTFRpW9vREP4jHYKnrf7-1G4ERc83hpewTqAKR3hif-i3ZIGkQZ5Gi0fsb4z8THzQQ6TVbJA/s640/Photo+24+B1.jpg" width="426" /></a></div>
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<span style="font-size: 13.5pt; line-height: 115%;"> <span style="color: white;">Yes there's my baby in the back ground only needs batteries and a chain.</span></span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiWujaECpX1d0OPPtAC8i4IyDy_dRwAoRix1AaNbsprKXS1Z06iyVDieLn-r9yBd7Py-vSFh6r8jplw3YP0nPJDsgXc-h-0mul6Ebhyg0NAv_YtER1m0rpWOOWe_Bq4jh4b8APRVLaouWM/s1600/Photo+4+B4.jpg" imageanchor="1" style="clear: right; float: right; margin-bottom: 1em; margin-left: 1em;"><img border="0" height="426" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiWujaECpX1d0OPPtAC8i4IyDy_dRwAoRix1AaNbsprKXS1Z06iyVDieLn-r9yBd7Py-vSFh6r8jplw3YP0nPJDsgXc-h-0mul6Ebhyg0NAv_YtER1m0rpWOOWe_Bq4jh4b8APRVLaouWM/s640/Photo+4+B4.jpg" width="640" /></a></div>
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<b><span style="color: white;">Extraction</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgk72MREGpLmcpdd-wcxTynq6wY98zqRTMgtgoDXkpf8FGkRQImB3iKsoglywaHX9ztnvwg6864wQkzDLJfLpkt_C4RB5foz8RbGhOzSCw26pLJqjN95GrqMwDEr7N9Hveqr39EUetDBlU/s1600/Photo+5+B5.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="426" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgk72MREGpLmcpdd-wcxTynq6wY98zqRTMgtgoDXkpf8FGkRQImB3iKsoglywaHX9ztnvwg6864wQkzDLJfLpkt_C4RB5foz8RbGhOzSCw26pLJqjN95GrqMwDEr7N9Hveqr39EUetDBlU/s640/Photo+5+B5.jpg" width="640" /></a></div>
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<b><span style="color: white;">Hole to fill</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgLZP5JQFACKJl0NviVXucvFCdjYLvz-du_n64XREFsSsUxuJTEj6Im-1e-Sn51npOyjEkJMiT4VAMwkttrVv-44el3wjKHjuMf64eAcJeFfzAVTW9bWaHpcQ0_MDjpLQGXPJI0O0EqVZA/s1600/Photo+12+B6.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgLZP5JQFACKJl0NviVXucvFCdjYLvz-du_n64XREFsSsUxuJTEj6Im-1e-Sn51npOyjEkJMiT4VAMwkttrVv-44el3wjKHjuMf64eAcJeFfzAVTW9bWaHpcQ0_MDjpLQGXPJI0O0EqVZA/s640/Photo+12+B6.JPG" width="640" /></a></div>
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<b><span style="color: white;">3 small pistons, 1 big electric motor, 4 x the toque hope Mr gearbox is up to it</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgJMTVHZ5JRkKzmHcm3t5KWJTB5Il7KeqSnOz1nPUDR5TNuw7BcXRb3volUIMBAnEU6ukfQdujTl7G3V-4iZhsAlghv1N1-iyl204r6f5Ail-pXAab5NUeFBcFtmMVoWInX-noCZmGDLXY/s1600/Photo+14+B7.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgJMTVHZ5JRkKzmHcm3t5KWJTB5Il7KeqSnOz1nPUDR5TNuw7BcXRb3volUIMBAnEU6ukfQdujTl7G3V-4iZhsAlghv1N1-iyl204r6f5Ail-pXAab5NUeFBcFtmMVoWInX-noCZmGDLXY/s640/Photo+14+B7.JPG" width="640" /></a></div>
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<b><span style="color: white;">Just glue this piece to that piece </span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjWZJtXKhfakt92iXfOcoN0jYIxnDsx4Sg7RwPaIIenZKtELFEAnem2Z2Sjp3nFypFigVm7a8kQY73q-1RZw5sfMqxxQ30xXQmpF_fQcJmnQMmuoNeDlKPIueBdbSxidFD0P-Jj4JoPX-A/s1600/Photo+15+B8.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjWZJtXKhfakt92iXfOcoN0jYIxnDsx4Sg7RwPaIIenZKtELFEAnem2Z2Sjp3nFypFigVm7a8kQY73q-1RZw5sfMqxxQ30xXQmpF_fQcJmnQMmuoNeDlKPIueBdbSxidFD0P-Jj4JoPX-A/s640/Photo+15+B8.JPG" width="640" /></a></div>
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<b> <span style="color: white;">The beginnings of a cheep adapter plate</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiUz2T3vzk94szU4E_1lNgTwgdmzNwrSRcb57VW6DPieWZxLmaF7SD4I2kgS6qYSf_2NDBeNa6xqSbG65vpYJ2e5MMbwy8hqQ3XRcxr7eoDCPoNuU6uDQG_UPSNSyWZdqoykvW-T6T7ZLg/s1600/Photo+17+B9.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiUz2T3vzk94szU4E_1lNgTwgdmzNwrSRcb57VW6DPieWZxLmaF7SD4I2kgS6qYSf_2NDBeNa6xqSbG65vpYJ2e5MMbwy8hqQ3XRcxr7eoDCPoNuU6uDQG_UPSNSyWZdqoykvW-T6T7ZLg/s640/Photo+17+B9.JPG" width="640" /></a></div>
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<b><span style="color: white;">$80 for the coupler however I will need to machine this</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiEFRYUoIXuvBVzDaIPIIa1BgTEtiR6mUmMxayRLKR-b5JKbSVm-jYeoaxbI4yYXMw2B8jHAEQQSjK16WmigpvQjU_7Ga8sLa-8jFJwL2BGkEBmumokI6WFvpVc8kSVgXtppCXuojq7KOk/s1600/Photo+19aeva5+B10.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="640" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiEFRYUoIXuvBVzDaIPIIa1BgTEtiR6mUmMxayRLKR-b5JKbSVm-jYeoaxbI4yYXMw2B8jHAEQQSjK16WmigpvQjU_7Ga8sLa-8jFJwL2BGkEBmumokI6WFvpVc8kSVgXtppCXuojq7KOk/s640/Photo+19aeva5+B10.JPG" width="480" /></a></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEi_jqrZuWcg2bPdgz0lIcQ2-MtPkWyowIffTkxo4D3KeCL0xC-cnfOXOrdqgOOYMwK31cdgSOPgWeXK6oqnW4L-xzhLwAYCxAiD68yZItQ8ZiVMBGANuB8W9iouBAOsW7kc0Yg21-YgnNs/s1600/Photo28+B11.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEi_jqrZuWcg2bPdgz0lIcQ2-MtPkWyowIffTkxo4D3KeCL0xC-cnfOXOrdqgOOYMwK31cdgSOPgWeXK6oqnW4L-xzhLwAYCxAiD68yZItQ8ZiVMBGANuB8W9iouBAOsW7kc0Yg21-YgnNs/s640/Photo28+B11.JPG" width="640" /></a></div>
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<b>1<span style="color: white;">2 mm and 13 mm machined off the coupler and the the center of the "spider" machined ou</span></b><span style="color: white;">t</span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiVitI8PE78BzoSEf2L_qoN0BnBnIhP8QAkAL8aldiwOfpLuoQLXrLXyPNezW47sOOlhEMDxD5Zk_K1XvZljGa-w8d-qLOOodu-goqZBTDZNch1PXv9hovwenIhyphenhyphen7k30ee9JKhhjO63oTQ/s1600/Photo+20+B12.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiVitI8PE78BzoSEf2L_qoN0BnBnIhP8QAkAL8aldiwOfpLuoQLXrLXyPNezW47sOOlhEMDxD5Zk_K1XvZljGa-w8d-qLOOodu-goqZBTDZNch1PXv9hovwenIhyphenhyphen7k30ee9JKhhjO63oTQ/s640/Photo+20+B12.JPG" width="640" /></a></div>
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<b><span style="color: white;"> Shows motor in housing with top plate for mounting controller and the like, motor has double ended shaft, hoping to drive air conditioner pump</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjx4boSUNRDoA-tcJmYL0WPFLN45YNFtGBkfK-hGm1MMSwy7spoENwbrHssL2lykmmscCy29l4WaRNqU6wfKZ2xJLqa1Wz5-GVJUVbN3D6iPAQJ_yn4o5rAoy1_sPzOZ7-xoFARwEqz2H0/s1600/Photo31+B14.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="640" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjx4boSUNRDoA-tcJmYL0WPFLN45YNFtGBkfK-hGm1MMSwy7spoENwbrHssL2lykmmscCy29l4WaRNqU6wfKZ2xJLqa1Wz5-GVJUVbN3D6iPAQJ_yn4o5rAoy1_sPzOZ7-xoFARwEqz2H0/s640/Photo31+B14.JPG" width="480" /></a></div>
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<b><span style="color: white;">Here is the hot water system for the demister, a cylindrical heater as used on the barrel of an injection mold machine and a catch thank fro the local speed shop</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgvALHZBe_L2lx8DTqSTjSb5HwCuIZTX6EQGPbsTfY-3r6ZN9QSfJnrcWYr1JP235bJH3u3_ErWtr_AL7n0oV3_6rKyU48mgR77FV-j1EOdH7dUzvb39qMzxQWveY3XdBKgfn2ruiaqGsc/s1600/Photo32eva7+B15.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgvALHZBe_L2lx8DTqSTjSb5HwCuIZTX6EQGPbsTfY-3r6ZN9QSfJnrcWYr1JP235bJH3u3_ErWtr_AL7n0oV3_6rKyU48mgR77FV-j1EOdH7dUzvb39qMzxQWveY3XdBKgfn2ruiaqGsc/s640/Photo32eva7+B15.JPG" width="640" /></a></div>
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<b><span style="color: white;">Just another image of the heater</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhN4L8fpJRnvJqmK8gey9RcZ3r4JIgwNTVypv6SOLy42bDJdbbIc3BduBZ1r625GSw70ZUTq5tcWt3F8FNZ5KHzQZLMgdG0qHWuTYG69sPl8XAxbrDeReiWpJRXlVhrzfFqynzh01dSqbE/s1600/Photo35eva8+B18.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhN4L8fpJRnvJqmK8gey9RcZ3r4JIgwNTVypv6SOLy42bDJdbbIc3BduBZ1r625GSw70ZUTq5tcWt3F8FNZ5KHzQZLMgdG0qHWuTYG69sPl8XAxbrDeReiWpJRXlVhrzfFqynzh01dSqbE/s640/Photo35eva8+B18.JPG" width="640" /></a></div>
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<b><span style="color: white;">And on test, just boiling water for a coffee</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhINK9LVsth7rlv4cxDKl4byII4nl_67dTOQOdeOQ2qANm2Jzj4uA9iuj9i0QRebbzHQgIuXh0-MpcJ-9647MIhpZiF4ZJAnwB0N_NILb-rfBmpgvSTknmAN1_BfHblVIkylP1aOl-StSI/s1600/171112+002+B19.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="640" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhINK9LVsth7rlv4cxDKl4byII4nl_67dTOQOdeOQ2qANm2Jzj4uA9iuj9i0QRebbzHQgIuXh0-MpcJ-9647MIhpZiF4ZJAnwB0N_NILb-rfBmpgvSTknmAN1_BfHblVIkylP1aOl-StSI/s640/171112+002+B19.JPG" width="480" /></a></div>
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<b><span style="color: white;">Brackets for the battery box this is going where the fuel tank was</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhkP0Mfw4c4XHbQ-xYylmDHsb0bo8-EkKk3Rj6a9om6dVNBkmbTFSkdkv-Q8rXtJ4eCEecDkYnxMF6igLD9ISo3DHcKMfgSAXh2-EaYtF1tGyuuhjSXh2g9CSW6Ub4MHIyMg42m4AbFGow/s1600/171112+003+B20.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhkP0Mfw4c4XHbQ-xYylmDHsb0bo8-EkKk3Rj6a9om6dVNBkmbTFSkdkv-Q8rXtJ4eCEecDkYnxMF6igLD9ISo3DHcKMfgSAXh2-EaYtF1tGyuuhjSXh2g9CSW6Ub4MHIyMg42m4AbFGow/s640/171112+003+B20.JPG" width="640" /></a></div>
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<b><span style="color: white;"> Some idea of size</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgivbgEMUyyt6BW26Bq9Rf5NlSROMc7_uWs5jB8EA2L4h8pH1q7En86I1hZ30yQe2k7g4A8GqBdnst4rX0pInW8k3IZ3iCPkPE5FuSeWnk8USK73SrPdOtsmPpiYwfHA35uczERw6W242g/s1600/171112+005+B21.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgivbgEMUyyt6BW26Bq9Rf5NlSROMc7_uWs5jB8EA2L4h8pH1q7En86I1hZ30yQe2k7g4A8GqBdnst4rX0pInW8k3IZ3iCPkPE5FuSeWnk8USK73SrPdOtsmPpiYwfHA35uczERw6W242g/s640/171112+005+B21.JPG" width="640" /></a></div>
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<b><span style="color: white;">And they go here</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiWR0w4QEADd2BV44WlXsKZgJVx9sXnVA3FWY0dK-1qG1GzP1JVKsrTpu_iIw4mR77OsprJKwbpeQ65p_6S2AGvOFRN2CpuWk8lBDngHH9GANmIqmiqnyhh-4gfavJvZiitQ57wl_OYFMU/s1600/171112+009+B22.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiWR0w4QEADd2BV44WlXsKZgJVx9sXnVA3FWY0dK-1qG1GzP1JVKsrTpu_iIw4mR77OsprJKwbpeQ65p_6S2AGvOFRN2CpuWk8lBDngHH9GANmIqmiqnyhh-4gfavJvZiitQ57wl_OYFMU/s640/171112+009+B22.JPG" width="640" /></a></div>
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<b><span style="color: white;">Yes the creepy doll is watching Bye for now.</span></b></div>
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RobKNhttp://www.blogger.com/profile/10393983515572091688noreply@blogger.com2tag:blogger.com,1999:blog-5728053834001539935.post-57354523460820205092012-03-28T01:58:00.001-07:002012-03-28T01:58:12.302-07:00Short Youtube update<div class="separator" style="clear: both; text-align: center;">
<iframe allowfullscreen='allowfullscreen' webkitallowfullscreen='webkitallowfullscreen' mozallowfullscreen='mozallowfullscreen' width='320' height='266' src='https://www.blogger.com/video.g?token=AD6v5dw8A0ojPhlOabWgb6g54vyqDaOf6kfHqyxAyishLUly1IbVzfZ8BmSRJJsfqQn5bp7pIjCzICBUwSdoKeNdFQ' class='b-hbp-video b-uploaded' frameborder='0'></iframe></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEh8RoHXujxQkV8PJt3g1ZAluikR37XcQECfxDQbrHLWW2Jd91yNpS-NvZ1oWHsgmQji6fco7jwkI1LbcfERHGKjKk6jFppOnQ_stRJgt6JrTjlSGRfs9fBc9aEdoe3MCATvGM0rHC6HNTA/s1600/3bike2012.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="426" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEh8RoHXujxQkV8PJt3g1ZAluikR37XcQECfxDQbrHLWW2Jd91yNpS-NvZ1oWHsgmQji6fco7jwkI1LbcfERHGKjKk6jFppOnQ_stRJgt6JrTjlSGRfs9fBc9aEdoe3MCATvGM0rHC6HNTA/s640/3bike2012.jpg" width="640" /></a></div>
<br />RobKNhttp://www.blogger.com/profile/10393983515572091688noreply@blogger.com0tag:blogger.com,1999:blog-5728053834001539935.post-41255659229656082632012-03-02T01:55:00.001-08:002012-03-02T01:55:25.583-08:00The small jobs are really the BIG jobs<br />
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<b><span style="color: white;">Timber for the base of the battery box I think it may be close to being finished</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgR9R4d6BIp39zINS51G-wWAjEfo-9o4UDco4wDVDgkZ0UtSdxz0lKL7M44mGE5Kc5Kdv_qLceK5viu7jahQZ8wlx5Q5ruh-tTakjskhh-FMkkMgf5_WIRQKslMpQB_O7knn0Ow33lADs8/s1600/DSC01201.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgR9R4d6BIp39zINS51G-wWAjEfo-9o4UDco4wDVDgkZ0UtSdxz0lKL7M44mGE5Kc5Kdv_qLceK5viu7jahQZ8wlx5Q5ruh-tTakjskhh-FMkkMgf5_WIRQKslMpQB_O7knn0Ow33lADs8/s640/DSC01201.jpg" width="640" /></a></div>
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<span style="color: white;"><b>Secured in </b></span></div>
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<b><span style="color: white;">Dome nuts</span></b></div>
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<span style="color: white;"><b>Finely the shunt arrives and mounted to the acrylic, I made up 2 BUS bars to connect the fuse with the shunt </b></span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEi0WlLjDGtrdmJxXrZxqaIPRtRTiGATC6zACbVmMoc3hDA-RaOi9xb297bdDOGfihf0WSPTYKT5mM4rCmvKqah1K3q_q5xuhfzS7AsfZSy92KlGCd9xfay3wHQG4R5LVzCzeI8XZNpQD3I/s1600/DSC01203.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEi0WlLjDGtrdmJxXrZxqaIPRtRTiGATC6zACbVmMoc3hDA-RaOi9xb297bdDOGfihf0WSPTYKT5mM4rCmvKqah1K3q_q5xuhfzS7AsfZSy92KlGCd9xfay3wHQG4R5LVzCzeI8XZNpQD3I/s640/DSC01203.jpg" width="640" /></a></div>
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<span style="color: white;"><b>From the side </b></span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEii-QfRYxXLqjAntMldO_y9AbVG6TiIYpNkeNABKMVlYRcSQ6K6KeSMXCkqdJRb-u_3IuNkUieK660QCuJIgGUXZELwmaDbKtOPj20qjpmFjxkzRdTErqcqCqzQVP0i2lAobLkAygjCWiU/s1600/DSC01202.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEii-QfRYxXLqjAntMldO_y9AbVG6TiIYpNkeNABKMVlYRcSQ6K6KeSMXCkqdJRb-u_3IuNkUieK660QCuJIgGUXZELwmaDbKtOPj20qjpmFjxkzRdTErqcqCqzQVP0i2lAobLkAygjCWiU/s640/DSC01202.jpg" width="640" /></a></div>
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<span style="color: white;"><b>Battery box bolted back into the frame with Pot box and main contactor </b></span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiYVxH4McP8rbNC8QqgTRptoneM7WuH1W5M98qjoynnVfwFGuWeX0fV6zPiw4ukwlASPQ7dr6XyHHo6TVB_PhwVOdNIlk1acvLy2N6LiRUtOXWqkdQa8a_aL5f2Br79Ty5BYnuirOs3VGw/s1600/DSC01206.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiYVxH4McP8rbNC8QqgTRptoneM7WuH1W5M98qjoynnVfwFGuWeX0fV6zPiw4ukwlASPQ7dr6XyHHo6TVB_PhwVOdNIlk1acvLy2N6LiRUtOXWqkdQa8a_aL5f2Br79Ty5BYnuirOs3VGw/s640/DSC01206.jpg" width="640" /></a></div>
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<b><span style="color: white;">Put 50mm lugs on the connectors to check cable won't interfear or fowl when in place</span></b></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiN5d6Lv-T7jhop-EFnpGNVE4mT9mvmd5OR-f0gNUgBGXSC_c2LvkB1rhqry2t0Dh8z8_kJ0dKvCtXEKLv11jFXPmd-nFXqESBfZG7gqYKUc1e9JP9e5CR45MccJ4U0KBYrwRT1RIdTKVQ/s1600/DSC01207.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiN5d6Lv-T7jhop-EFnpGNVE4mT9mvmd5OR-f0gNUgBGXSC_c2LvkB1rhqry2t0Dh8z8_kJ0dKvCtXEKLv11jFXPmd-nFXqESBfZG7gqYKUc1e9JP9e5CR45MccJ4U0KBYrwRT1RIdTKVQ/s640/DSC01207.jpg" width="640" /></a></div>
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<br />RobKNhttp://www.blogger.com/profile/10393983515572091688noreply@blogger.com0tag:blogger.com,1999:blog-5728053834001539935.post-89599714141991593592012-02-22T17:44:00.000-08:002012-02-22T17:44:51.265-08:00Here come the Parts<div style="text-align: center;">
<span style="color: white;">Great to get the new Sprockets Key way and Acrylic for mounting fuse and soon to arrive 300 amp shunt</span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjhkxeiflQ0nibl5fhlAPz0loPJdVmtBw5lQcyV1EhA7Waf2xebbXzvaZufLFhSH1A-ioEgbRCBLgrXusVShKMbxUf2JCwOUxsdR9kqRoo8vIre3fotyF0dooLKlK2Wc_GgjCgkwUaxVPY/s1600/IMG_4458.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="425" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjhkxeiflQ0nibl5fhlAPz0loPJdVmtBw5lQcyV1EhA7Waf2xebbXzvaZufLFhSH1A-ioEgbRCBLgrXusVShKMbxUf2JCwOUxsdR9kqRoo8vIre3fotyF0dooLKlK2Wc_GgjCgkwUaxVPY/s640/IMG_4458.jpg" width="640" /></a></div>
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<span style="color: white;">Old sprockets, Rear 47 tooth front 14 tooth, New rear 56 front 11. Hold on I here you say, shouldn't the ratio be 6:1 ? Yes however these sprockets were standard sizes the machine shop carry and just require the additional machining to fit the motor and rear wheel.</span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEi-Kp-hIujDA0hW_qjsS0ao4_9isHbRZQlM9TJKcUBvLxGC0Ply7pxJo2mCk0OVTlMN5cdBYbx_Z68hWjSmHBPKDaGY91TBdQFXjvoyHuGAbmubrc8i0HSFmXW1TpKWTPD-1EmXI_4fqmw/s1600/cogthings.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="426" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEi-Kp-hIujDA0hW_qjsS0ao4_9isHbRZQlM9TJKcUBvLxGC0Ply7pxJo2mCk0OVTlMN5cdBYbx_Z68hWjSmHBPKDaGY91TBdQFXjvoyHuGAbmubrc8i0HSFmXW1TpKWTPD-1EmXI_4fqmw/s640/cogthings.jpg" width="640" /></a></div>
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<span style="color: white;">New acrylic to mount T class fuse and when it arrives, 300 amp shunt. This will place all of the ignition in the one spot making for compact / less wiring.</span></div>
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<span style="color: white;"> Rear view</span></div>
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<span style="color: white;">Just an extra little engine mounting.</span></div>
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<br />RobKNhttp://www.blogger.com/profile/10393983515572091688noreply@blogger.com0tag:blogger.com,1999:blog-5728053834001539935.post-67385357851012356462012-02-15T17:16:00.000-08:002012-02-15T17:18:38.089-08:00The Waiting Game<div style="text-align: center;">
<span style="color: white;">Been a long time since the last post but I'm playing the waiting game, Waiting for "T" class fuse , DC shunt and having sprockets made. Well the T class fuse arrived today and hopefully the rest with in the next 10 days. But a small problem, did you see it? where does the chain run? Well I'll have to remake this piece.</span><br />
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<span style="color: white;">Now for a relocation of the ignition key</span><br />
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<span style="color: white;"> Thats the T class fuse next to the red button Thats a $68 insurance policy for the battery pack.</span><br />
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<span style="color: white;">Now that's cable</span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiWVGq0q-b8OpcS1Drwk-_rgnHRbNHgj6eLXfykKpee4KyjG6JyAMjm0rw1IXnnUvPu_EpuK2HTIF4eBtRWvGqrdULIShKcGc9CbmuXGH01U7-h_XL1NGmQNsICpY12W3uiBDk6CHHkV78/s1600/DSC01184.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiWVGq0q-b8OpcS1Drwk-_rgnHRbNHgj6eLXfykKpee4KyjG6JyAMjm0rw1IXnnUvPu_EpuK2HTIF4eBtRWvGqrdULIShKcGc9CbmuXGH01U7-h_XL1NGmQNsICpY12W3uiBDk6CHHkV78/s640/DSC01184.jpg" width="640" /></a></div>
<br />RobKNhttp://www.blogger.com/profile/10393983515572091688noreply@blogger.com0